Self-Healing Polymeric Composites Reinforced with Green Synthesized Nanoparticles

Notice

This is an unedited manuscript accepted for publication and provided as an Article in Press for early access at the author’s request. The article will undergo copyediting, typesetting, and galley proof review before final publication. Please be aware that errors may be identified during production that could affect the content. All legal disclaimers of the journal apply.

Year : 2026 | Volume : 14 | 03 | Page :
    By

    Piyali Roy Choudhury,

  • Sandeep P Shewale,

  • Arun Kumar M,

  • Kavya N,

  1. Assistant Professor, Department of Chemical Engineering, MIT Academy of Engineering, Alandi, Pune, Maharashtra, India
  2. Associate Professor, Department of Chemical Engineering, MIT Academy of Engineering, Alandi, Pune, Maharashtra, India
  3. Teaching Fellow, Department of Rubber and Plastics Technology, Anna University, MIT Campus, Chennai, Tamil Nadu, India
  4. Student, Department of Chemistry, Madras Christian College, East Tambaram, Chennai, Tamil Nadu, India

Abstract

The development of sustainable self-healing polymeric materials is critical for enhancing durability and service life in advanced engineering applications. In this study, zinc oxide (ZnO), magnesium oxide (MgO), and ferric oxide (Fe₂O₃) nanoparticles were green-synthesized using Allium cepa extract and incorporated into epoxy-based polymeric composites to improve mechanical, thermal, and self-healing properties. This bio-based synthesis is eco-friendly and safe alternative to harsh chemical techniques, utilizing natural antioxidants to stabilize the metal ions without toxic byproducts generation. The synthesized nanoparticles were characterized using FT-IR, XRD, SEM, and TGA characterization techniques, confirming successful formation, nanoscale crystallinity, microstructure and effective dispersion within the polymer matrix. SEM of the MgO nanoparticles revealed an irregular, flake-like morphology with significant agglomeration. In contrast, the ZnO nanoparticles exhibited a spherical morphology, while the Fe₂O₃ nanoparticles displayed a rough, granular structure. Thermal analysis revealed a significant improvement in thermal stability, with MgO-reinforced composites exhibiting the highest resistance to thermal degradation. Mechanical testing demonstrated enhanced tensile strength for all nanocomposites, reaching a maximum of 50 MPa for MgO-filled composites compared to 30 MPa for the neat polymer. Self-healing efficiency studies showed superior recovery behavior, with MgO composites achieving 85% healing efficiency under ambient conditions, while ZnO-based composites exhibited exceptional performance under UV exposure due to their photocatalytic activity, exceeding 100% healing efficiency. The results highlight the synergistic effect of green-synthesized metal oxide nanoparticles in improving composite performance. This work demonstrates an eco-friendly and effective approach for developing high-performance self-healing polymeric materials suitable for aerospace, automotive, biomedical, and protective applications.

Keywords: Self-healing polymeric composites, Green synthesis, Metal oxide nanoparticles, Allium cepa extract, UV-assisted self-healing.

How to cite this article:
Piyali Roy Choudhury, Sandeep P Shewale, Arun Kumar M, Kavya N. Self-Healing Polymeric Composites Reinforced with Green Synthesized Nanoparticles. Journal of Polymer & Composites. 2026; 14(03):-.
How to cite this URL:
Piyali Roy Choudhury, Sandeep P Shewale, Arun Kumar M, Kavya N. Self-Healing Polymeric Composites Reinforced with Green Synthesized Nanoparticles. Journal of Polymer & Composites. 2026; 14(03):-. Available from: https://journals.stmjournals.com/jopc/article=2026/view=243829


References

  1. Palanisamy S, Kalimuthu M, Azeez A, Palaniappan M, Dharmalingam S, Nagarajan R, Santulli C. Wear Properties and Post-Moisture Absorption Mechanical Behavior of Kenaf/Banana-Fiber-Reinforced Epoxy Composites. Fibers. 2022; 10(4):32. https://doi.org/10.3390/fib10040032
  2. Ruchamy K, Karuppusamy M, Krishnakumar S, Palanisamy S, Jayamani M, Sureshkumar K, Ali S, Alfarraj S. Enhancement of mechanical properties of hybrid polymer composites using palmyra palm and coconut sheath fibers: The role of tamarind shell powder. BioResources. 2024;20(1):698–724p. 10.15376/biores.20.1.698-724
  3. Ayrilmis N, Kanat G, Avsar EY, Palanisamy S, Ashori A. Utilizing waste manhole covers and fibreboard as reinforcing fillers for thermoplastic composites. Journal of Reinforced Plastics and Composites. 2024;44(17-18):1–11p. https://doi.org/10.1177/07316844241238507
  4. Palanisamy S, Keerthiveetil Ramakrishnan S, Santulli C, Khan T, Ahmed OS. Mechanical and wear performance evaluation of natural fiber/epoxy matrix composites. BioResources. 2024;19(4):8459–8478p. 10.15376/biores.19.2.2353-2370
  5. Mekuye B, Abera B. Nanomaterials: An overview of synthesis, classification, characterization, and applications. Nano Select. 2023;4(8):486–501p.
  6. Kumari S, et al. A comprehensive review on various techniques used for synthesizing nanoparticles. J Mater Res Technol. 2023;27:1739–1763p.
  7. Choudhury P, Mondal P, Majumdar S, et al. Preparation of ceramic ultrafiltration membrane using green synthesized CuO nanoparticles for chromium (VI) removal and optimization by response surface methodology. J Clean Prod. 2018;203:511–520p. doi:10.1016/j.jclepro.2018.08.289.
  8. Joudeh N, Linke D. Nanoparticle classification, physicochemical properties, characterization, and applications: A comprehensive review for biologists. J Nanobiotechnology. 2022;20(1):262p.
  9. Baig N, Kammakakam I, Falath W. Nanomaterials: A review of synthesis methods, properties, recent progress, and challenges. Mater Adv. 2021;2(6):1821–1871p.
  10. White SR, Sottos NR, Geubelle PH, et al. Autonomic healing of polymer composites. Nature. 2001;409(6822):794–797p.
  11. Wool RP, O’Connor KM. A theory of crack healing in polymers. J Appl Phys. 1981;52(10):5953–5963p.
  12. Thakur VK, Kessler MR. Self-healing polymer nanocomposite materials: A review. Polymer. 2015;69:369–383p.
  13. Palanisamy, S., Murugesan, T. M., Palaniappan, M., Santulli, C., & Ayrilmis, N. (2024). Fostering sustainability: The environmental advantages of natural fiber composite materials – a mini review. Environmental Research and Technology, 7(2), 256-269. https://doi.org/10.35208/ert.1397380
  14. Sajid M. Nanomaterials: Types, properties, recent advances, and toxicity concerns. Curr Opin Environ Sci Health. 2022;25:100319–100330p.
  15. Baig N, Kammakakam I, Falath W. Nanomaterials: A review of synthesis methods, properties, recent progress, and challenges. Mater Adv. 2021;2(6):1821–1871p.
  16. Ijaz I, Gilani E, Nazir A, et al. Detail review on chemical, physical and green synthesis, classification, characterizations and applications of nanoparticles. Green Chem Lett Rev. 2020;13(3):223–245p.
  17. Álvarez-Chimal R, Arenas-Alatorre JA. Green synthesis of nanoparticles: A biological approach. Adv Green Chem. 2023;1(1):1–25p.
  18. Sierra-Fernandez A, De la Rosa-García SC, Gómez-Villalba LS, et al. Synthesis, photocatalytic and antifungal properties of MgO and ZnO nanoparticles. ACS Appl Mater Interfaces. 2017;9(29):24873–24886p.
  19. Kasinathan A, Siva D, Rajesh K. Structural and optical properties of ZnO/MgO nanocomposites. Mater Today Proc. 2019;18(7):3785–3792p.
  20. Santoshi TS, Bharadwaj S, Varma MC, et al. Structural and magnetic properties of α-Fe₂O₃ nanoparticles. Chem Phys Impact. 2024;9:100717–100725p.
  21. Mollajavadi MY, Tarigheh FF, Eslami-Farsani R. Self-healing polymers containing nanomaterials for biomedical engineering applications. Polym Compos. 2023;44(10):6869–6889p.
  22. Islam MF, Islam S, Miah MAS et al. Green synthesis of zinc oxide nano particles using Allium cepa L. waste peel extracts and its antioxidant and antibacterial activities. Heliyon. 2024;10(3): e25430p. doi: https://doi.org/10.1016/j.heliyon.2024.e25430.
  23. Sahu A, Dosi R, Kwiatkowski C et al. Advanced Polymeric Nanocomposite Membranes for Water and Wastewater Treatment: A Comprehensive Review. Polymers (Basel). 2023;15:540p, doi: 10.3390/polym15030540
  24. Parvej MS, Khan MI, Hossain MK. Preparation of nanoparticle-based polymer composites. In: Rangappa SM, Parameswaranpillai J, Yashas Gowda TG, et al., editors. Nanoparticle-Based Polymer Composites. Woodhead Publishing; 2022:55–94p. doi:10.1016/B978-0-12-824272-8.00013-0.
  25. Kim JR, Netravali AN. Self-healing green polymers and composites. In: Advanced Green Composites. 2018:135–185p. doi:10.1002/9781119323327.ch7.
  26. Pati S, Singh BP, Dhakate S. Self-healing polymer composites based on graphene and carbon nanotubes. In: Advanced Polymer Nanocomposites. 2017:119–152p. doi:10.1007/978-3-319-50424-7_5.
  27. Mollajavadi MY, Tarigheh FF, Eslami-Farsani R. Self-healing polymers containing nanomaterials for biomedical engineering applications: A review. Polym Compos. 2023;44(10):6869–6889p. doi:10.1002/pc.27603.

Ahead of Print Subscription Original Research
Volume 14
03
Received 24/04/2026
Accepted 12/05/2026
Published 14/05/2026
Publication Time 20 Days


Login


My IP

PlumX Metrics