This is an unedited manuscript accepted for publication and provided as an Article in Press for early access at the author’s request. The article will undergo copyediting, typesetting, and galley proof review before final publication. Please be aware that errors may be identified during production that could affect the content. All legal disclaimers of the journal apply.
Vijai Raaj K R,
Yukesh Kanna M,
Maheshwaran C,
Mohamed Zameer M S,
- Student, Bachelor of Engineering (B.E.) in Aeronautical/Aerospace Engineering, KCG College Of Technology, Karapakkam, Chennai, India
- Student, Bachelor of Engineering (B.E.) in Aeronautical/Aerospace Engineering, KCG College Of Technology, Karapakkam, Chennai, India
- Associate Professor, Department of Mechanical Engineering, KCG College Of Technology, Karapakkam, Chennai, India
- Student, Bachelor of Engineering (B.E.) in Aeronautical/Aerospace Engineering, KCG College Of Technology, Karapakkam, Chennai, India
Abstract
Aerospike nozzles are gaining attention as a more advanced alternative to conventional bell nozzles, mainly because they can perform efficiently across a wide range of altitude conditions. Unlike traditional converging–diverging nozzles, aerospike designs naturally adjust to changes in ambient pressure, allowing the exhaust flow to expand more effectively. This results in better thrust performance under varying operating conditions, making them a strong candidate for future aerospace propulsion systems. In this study, the effect of geometry on aerospike nozzle performance is examined by designing three different configurations using the Method of Characteristics (MOC) for a design Mach number of 2.75, with air as the working fluid. The configurations considered include a full-length spike, a 40% truncated spike, and a blunt-tip truncated spike. These variations are chosen to understand how changes in spike length and shape influence flow behaviour, expansion efficiency, and overall performance. To evaluate performance, both Computational Fluid Dynamics (CFD) simulations and experimental testing are carried out. Important flow parameters such as pressure distribution, velocity variation, flow separation, and base drag are analysed. Among these, base drag is particularly important, as it has a significant impact on thrust, especially in truncated designs where wake regions and recirculation zones develop. The results show that the full-length spike provides better expansion and slightly higher efficiency. However, truncated configurations offer practical benefits such as reduced structural complexity, lower weight, and easier manufacturing. Even though there is a small drop in performance, these designs still maintain good efficiency and are suitable for real- world applications. Overall, this study highlights the balance between performance and practicality in aerospike nozzle design and contributes to the ongoing development of efficient altitude-compensating propulsion systems.
Keywords: Aerospike, Spike Configurations, Truncation, Base Drag, Method of Characteristics, Mach Number, Velocity, Blunt, Centreline Pressure, Shadowgraph, Flow separation.
Vijai Raaj K R, Yukesh Kanna M, Maheshwaran C, Mohamed Zameer M S. Effect of Blunt Truncation in an Aerospike Nozzle. Journal of Aerospace Engineering & Technology. 2026; 16(02):-.
Vijai Raaj K R, Yukesh Kanna M, Maheshwaran C, Mohamed Zameer M S. Effect of Blunt Truncation in an Aerospike Nozzle. Journal of Aerospace Engineering & Technology. 2026; 16(02):-. Available from: https://journals.stmjournals.com/joaet/article=2026/view=249912
References
- Nair PP, Suryan A, Kim HD. Computational study of performance characteristics for truncated conical aerospike nozzles. Journal of Thermal Science. 2017 Dec;26(6):483-9.
- Reza MS, Agarwal BK, Tarnacha RS. Investigation of Full-Length Aerospike Nozzle. InInternational Conference on Modern Research in Aerospace Engineering 2023 Sep 21 (pp. 517-527). Singapore: Springer Nature Singapore.
- Bindal R, Kattyayan S, Sonawane CR, Dhanwani P, Thombre S, Joshi V, Mishra AK. Theoretical and Computational Investigation on Aerospike Nozzle Equipped with Exhaust Plumes for Supersonic Flow Regimes. InInternational Conference on Mechanical Engineering 2023 Sep 1 (pp. 175-189). Singapore: Springer Nature Singapore.
- Xiang Y, Zhang H. Numerical Simulation Study on Flow Field of Aerospike Rocket Engine Nozzle. Geoscience and Remote Sensing. 2025 May 9;8(1):39-53.
- Choudhari DJ, Asolekar UV. Efficiency analysis of an aerospike nozzle. International Journal of Engineering Research and Applications (IJERA) ISSN. 2012:2248-9622.
- Marsilio R, Di Cicca GM, Resta E, Ferlauto M. Characterization of the Three- Dimensional Flowfield over a Truncated Linear Aerospike. Fluids. 2024 Aug 10;9(8):179.
- Udaiyakumar KC, Iyer KV, Motwani A, Bhaise VR. Numerical Simulation and Contour Design of Aerospike Nozzle: a Behavioural Study on Truncation Effects of Nozzle. International Review of Aerospace Engineering. 2020 Aug 1;13(4):141.
- Mishra AK, Goswami V, Sarma P. Aerodynamic thrust characteristics and performance valuations for an aerospike nozzle-review. International Journal of Engineering Applied Sciences and Technology. 2021;5(11):128-33.
- Sampathkumar D, Mayekar NB. Development and Numerical validation of an Aerospike nozzle Contour Design. InMATEC Web of Conferences 2024 (Vol. 393, p. 03004). EDP Sciences.
- Dakka Dr S, Dennison O. Numerical analysis of aerospike engine nozzle performance at various truncation lengths. International Journal of Aviation, Aeronautics, and Aerospace. 2021;8(2):12.
- Khan SU, Khan AA, Munir A. Design and analysis approach for linear aerospike nozzle. Science Vision. 2014 Jul 15;20.
- Lai A, Wei SS, Lai CH, Chen JL, Liao YH, Wu JS, Chen YS. Comparison of the propulsion performance of aerospike and bell-shaped nozzle using hydrogen peroxide monopropellant under sea-level condition. Journal of Mechanics. 2019 Jun;35(3):427-40.
- Reza MS, Agrawal BK, Tarnacha RS, Panchal D. Computational investigation of the effect of variable cowl length on the flowfield of conical aerospike nozzles. Aerospace Systems. 2023 Mar;6(1):129-42.
- Naveen Kumar K, Gopalsamy M, Antony D, Krishnaraj R, Viswanadh CB. Design and Optimization of Aerospike nozzle using CFD. InIOP conference series: materials science and engineering 2017 Oct 1 (Vol. 247, No. 1, p. 012008). IOP Publishing.

Journal of Aerospace Engineering & Technology
| Volume | 16 |
| 02 | |
| Received | 27/05/2026 |
| Accepted | 13/07/2026 |
| Published | 16/07/2026 |
| Publication Time | 50 Days |
Login
PlumX Metrics