Modified Oil Bitumen with Polymer Waste for Oil Pipeline Application from Bitu

Year : 2025 | Volume : 13 | Issue : 05 | Page : 101 109
    By

    Shixaliyev Kerem,

  1. Professor, Department of Organic Substances and Technology of Macromolecular Compounds , Azerbaijan State Oil and Industry University, Baku, Azerbaijan

Abstract

Protection of oil refining, oil production and gas pipeline equipment from corrosion is the most important problem today. Currently, anticorrosive materials are mainly used, resistant polymer compositions, epoxy resin, bitumen and other materials for coating metal parts of these equipment. But these anticorrosive materials do not always provide metals from corrosion at the metal-antioxidant boundary and do not provide high strength of the protective layer, so these anticorrosive materials do not always protect materials from corrosion in the long term. Based on this, we have created a new anticorrosive material based on polymer waste based on propylene and bitumen grade Baku 85/25. In this work, a composition based on polypropylene production waste and petroleum bitumen as an anticorrosive composition is determined. The manufactured composition based on polypropylene + bitumen as a result of pipeline insulation showed that the anticorrosive material offered by us provides metal from corrosion for a very long time and at the same time the cost is much lower than in the real antioxidants used. It was shown that the proposed composition on the upper layer of pipeline insulation should be 0.1-0.3 mm, the lower part of the pipe – 0.5-0.6 mm. These coatings should be prepared in the size of 2.5 meters long and 2.9 wide.

Keywords: insulation, corrosion, polymer-bitumen composition, modification

[This article belongs to Journal of Polymer and Composites ]

aWQ6MjIyMzk5fGZpbGVuYW1lOjRjYTgzMTBhLWZpLmF2aWZ8c2l6ZTp0aHVtYm5haWw=
How to cite this article:
Shixaliyev Kerem. Modified Oil Bitumen with Polymer Waste for Oil Pipeline Application from Bitu. Journal of Polymer and Composites. 2025; 13(05):101-109.
How to cite this URL:
Shixaliyev Kerem. Modified Oil Bitumen with Polymer Waste for Oil Pipeline Application from Bitu. Journal of Polymer and Composites. 2025; 13(05):101-109. Available from: https://journals.stmjournals.com/jopc/article=2025/view=222405


Browse Figures

References

  1. Moller V.B., Dam-Johansen K., Frankær S.M.G., Kiil S. Acid-Resistant Organic Coatings for the Chemical Industry: a Review // Journal of Coatings Technology and Research. 2017. Vol. 14, No.2. P. 279-306. DOI: 10.1007/s11998-016-9905-2.
  2. Chandrasekaran V.C. Rubber as a Construction Material for Corrosion Protection: A Comprehensive Guide for Process Equipment Designers. Scrivener Publishing LLC, 2010. RUR 321.
  3. Webb R.N., Shaffer T.D., Tsou A.H. Butyl Rubber // Kirk-Othmer Encyclopedia of Chemical Technology: in Book. Hoboken: John Wiley and Sons, 2003. DOI: 10.1002/0471238961.0221202511180519.a01.pub2.
  4. Visakh P.M., Sabu Thomas, Arup K. Chandra, Aji. P. Mathew. Advances in Elastomers I. Berlin: Springer, 2013. Vol. RUR 11,494 DOI: 10.1007/978-3-642-20925-3.
  5. Khaladkar P.R. Using Plastics, Elastomers, and Composites for Corrosion Control // Uhlig’s Corrosion Handbook: in Book. Hoboken: John Wiley and Sons, 2011, pp. 915-970.
  6. Morton M. Elastomers, Synthetic, Survey // Kirk-Othmer Encyclopedia of Chemical Technology: in Book. Hoboken: John Wiley and Sons, 2009 pp. 1-20. DOI: 10.1002/0471238961.1921182213151820.a02.pub2.
  7. De Leon A.C.C., da Silva I.G.M., Pangilinan K.D., Chen Q., Caldona E.B., Advincula R.C. High Performance Polymers for Oil and Gas Applications // Reactive and Functional Polymers. 2021. Vol. 162. Article No. 104878. DOI: 10.1016/j.reactfunctpolym.2021.104878.
  8. Niu L., Cheng Y.F. Development of Innovative Coating Technology for Pipeline Operation Crossing the Permafrost Terrain // Construction and Building Materials. 2008. Vol. 22, Issue 4. P. 417-422. DOI: 10.1016/j.conbuildmat.2007.06.001.
  9. Wong J.F., Hassan A., Chan J.X., Kabeb S.M. Plastics in Corrosion Resistant Applications // Encyclopedia of Materials: Plastics and Polymers. 2022. Vol. 4. R. 136-148. DOI: 10.1016/B978-0-12-820352-1.00072-9.
  10. Samimi A., Zarinabadi S. Application of Polyurethane as Coating in Oil and Gas Pipelines // International Journal of Science and Engineering Investigations. 2012. Vol. 1, No. 8. P. 43-45.
  11. Popoola A., Olorunniwo O.E., Ige O.O. Corrosion Resistance through the Application of Anti-Corrosion Coatings // Developments in Corrosion Protection: in Book. 2014. P. 241-270. DOI: 10.5772/57420.
  12. Sukhareva K.V., Andriasyan Yu.O., Mikhailov I.A., Popov A.A. Protective Coatings Based on Synthetic Rubbers // Plastics. 2015. No. 11-12. P. 57-63. EDN: WJLCKZ.
  13. Surovtsev I.S., Borisov Yu.M., Matreninsky S.I., Sapelkin R.I. Improving the technology of applying high-strength corrosion-resistant protective coatings based on low-molecular oligodiene // Scientific Bulletin of the Voronezh State University of Architecture and Civil Engineering. Construction and Architecture. 2010. No. 4 (20). P. 77-87. EDN: NBGDDD.
  14. Borisov Yu.M., Matreninsky S.I., Sapelkin R.I. High-strength corrosion-resistant coating for effective protection of steel pipelines operated in the Far North // Scientific Bulletin of the Voronezh State University of Architecture and Civil Engineering. Series: Physical and Chemical Problems of Construction Materials Science. 2008. No. 1. P. 75-77. EDN: PVARJH.
  15. Lichman N.V., Pukharenko Yu.V. Effective protective coatings based on sulfur compositions // Bulletin of civil engineers. 2012. No. 2 (31). P. 162-166. EDN: PAQQGL.
  16. Schwartz A.G., Dinsburg B.N. Combination of rubbers with plastics and synthetic resins. Moscow: Chemistry, 1972. 224 p.
  17. Tagasheva R.G., Faizrakhmanov I.R., Brusko V.V., Bukharov S.V. Obtaining anti-corrosion compounds based on phenolic resin and cyclohexylamine // Bulletin of the Technological University. 2015. Vol. 18, No.18. P. 65-67. EDN: UYYUJH.
  18. Trofimov A.N., Kosolapov A.F. Anti-corrosion coating for the protection of pipelines and engineering structures // Delovaya Slava Rossii. 2013. No. 5 (43). P. 38-42. EDN: TFMCEH.
  19. Shatilo S.P., Kolesnik S.V., Emelianov V.V. Anti-corrosion materials for the protection of pipelines and test results under the conditions of the field of OAO Samotlorneftegaz // Experience, current problems and prospects for the development of the oil and gas complex: Proc. V regional. scientific-practical. conf. of students of higher education, postgraduate students and scientists. Tyumen: Publishing house of Tyumen University, 2015. P. 311-324. EDN: UISWTR.
  20. Pham H.Q., Marks M.J. Epoxy Resins // Ullmann’s Encyclopedia of Industrial Chemistry: in Book. Weinheim: Wiley-VCH, 2003. P. 155-244. DOI: 10.1002/14356007.a09_547.pub2.
  21. Morozova Z.V., Salnikov A.V. Development of a protective coating for structures with increased corrosion resistance and icing resistance // Resources of the European North. Technologies and economics of development. 2018. No. 3 (13). P. 18-30. EDN: VREWWQ.
  22. Special Paints and Varnishes LLC. URL: http://www.skraski.ru (date of access: 22.06.2023). Paint and varnish coatings for anti-corrosion protection of oil and gas industry facilities // Novax. URL: https://www.novax.ru/products/neftegazovaya-promyshlennost/ (date of access: 22.06.2023).
  23. Medvedeva M.L. Fundamentals of electrochemical corrosion and protectionof equipment during transportation and storage of oil and gas. – M.: Russian StateUniversity of Oil and Gas named after I.M. Gubkin, 2004. -145 p.
  24. Protasov V.N. Quality of engineering products at various stagesof their life cycle. – M.: OOO “Izdatelskiy dom Nedra, 2012.-231 p.
  25. Protasov V.N. Physicochemical mechanics of materials of equipment andstructures of the oil and gas industry. – M.: Nedra, 2011. – 200 p.
  26. Kosachev V.B., Gulidov A.P. Corrosion of metals // Newsof heat supply.2002. No.1 (17). P. 34-39
  27. Torres A., Amaya Suárez J., Remesal E.R., Márquez A.M., Fernández Sanz J., Rincón Cañibano C. Adsorption of Prototypical Asphaltenes on Silica: First-Principles DFT Simulations Including Dispersion Corrections // Journal of Physical Chemistry B. – 2018. – V. 122, No. 2. – P. 618
  28. Kerem Shixaliyev. Properties of the Composition Based on Modified Polyethylenes. International Journal of Innovative Technology and Exploring Engineering. Volume-9 issue- / January 2020.pp2484-2493, SCOPUS https://www.ijitee.org/download/volume-9-issue-7/
  29. Kerem Shixaliyev. Modification of Polymer Wastes and Obtaining Composites Based on Them Annotation. International Journal of Innovative Technology and Exploring Engineering (IJITEE). Volume-9 Issue-5, March 2020 pp. 1072-1076. Number-E2156039520 | 2020 © BEIESР https://www.ijitee.org/instructions-for-authors/
  30. Kerem Shixaliyev. Paint and Varnish Materials Based on Epoxy Novolac oligomers Jour of Adv Research in Dynamical & Control Systems. Vol. 12, Special Issue-02, 2020.pp351-358
  31. Kerem ShixaliyexSefi..DETERMINATION OF COMPATIBILITY OF POLYMER SYSTEMS, SKEP, PU, ​​KhKPE, and CHEMICAL FEATURES OF THEIR MIXTURES. Journal of Adv Research in Dynamical & Control Systems. Vol. 12, Special Issue-02, 2020.pp359-370
Regular Issue Subscription Original Research
Volume 13
Issue 05
Received 30/04/2025
Accepted 08/07/2025
Published 07/08/2025
Publication Time 99 Days
294

Login


My IP

PlumX Metrics