Enhanced Management of an Eco-Friendly Ready-Mix Concrete Batching Facility for Superior Concrete Production

Year : 2025 | Volume : 15 | Issue : 02 | Page : 25 31
    By

    Ashok P. Mungase,

  • Pravin D. Nemade,

Abstract

The construction industry plays a crucial role in the global economy. At the heart of this industry is concrete, a material that is essential for buildings. Ready-mix concrete (RMC) is becoming increasingly favored for its quick setting characteristics and high-quality performance. In India, the rising demand for RMC underscores the importance of strict quality management to mitigate potential structural risks. This study set out to explore how quality management is handled in RMC production. In order to accomplish this, we employed a parallel convergent mixed-methods research design. We gathered qualitative data through semi-structured interviews and desk studies, while quantitative data came from structured questionnaires and observation checklists. The results showed that although guidelines are in place, compliance is inconsistent. Regulatory bodies responsible for setting standards in engineering and construction are vital for monitoring RMC quality, but they often face challenges due to limited resources and a lack of accountability. Our analysis of quality control practices revealed differences in how the forward, real-time, and post-production control stages are managed. We observed encouraging trends in appropriate storage and equipment calibration, reflecting a dedication to precision. Immediate control practices, which include sampling and managing non-compliance, had both strengths and areas needing improvement. Retrospective control demonstrated a strong commitment to thorough strength testing, but there was less focus on split cylinder testing and on-site slump evaluations. In terms of quality assurance (QA), RMC facilities generally adhered well to documented QA standard operating procedures and conducted thorough inspections of raw materials. Nonetheless, there remain deficiencies in batching and mixing practices, and enhancements are required in the implementation of contemporary weighing systems. The success of the RMC industry hinges on accurately identifying and assessing the risks or potential failure points that can arise during various stages of concrete production.

Keywords: Ready mix concrete, construction industry, potential structural risks, quality assurance

[This article belongs to Recent Trends in Civil Engineering & Technology ]

How to cite this article:
Ashok P. Mungase, Pravin D. Nemade. Enhanced Management of an Eco-Friendly Ready-Mix Concrete Batching Facility for Superior Concrete Production. Recent Trends in Civil Engineering & Technology. 2025; 15(02):25-31.
How to cite this URL:
Ashok P. Mungase, Pravin D. Nemade. Enhanced Management of an Eco-Friendly Ready-Mix Concrete Batching Facility for Superior Concrete Production. Recent Trends in Civil Engineering & Technology. 2025; 15(02):25-31. Available from: https://journals.stmjournals.com/rtcet/article=2025/view=211479


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Regular Issue Subscription Original Research
Volume 15
Issue 02
Received 04/04/2025
Accepted 25/04/2025
Published 30/04/2025
Publication Time 26 Days
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