High-Performance Thin Film Coatings for Corrosion Resistance in Extreme Environments

Year : 2024 | Volume : 11 | Issue : 02 | Page : 20 25
    By

    Neha Sahu,

  • Rizwan Arif,

  1. Research Scholar, Department of, Department of Chemistry School of Basic & Applied Sciences, Lingaya’s Vidyapeeth, Faridabad, Haryana, India
  2. Assistant Professor, Department of, Department of Chemistry School of Basic & Applied Sciences Lingaya’s Vidyapeeth, Faridabad, Haryana, India

Abstract

Corrosion is a serious concern in industries such as aerospace, marine, and oil & gas, where materials are exposed to harsh environments. High-performance thin-film coatings have emerged as a critical solution to mitigate this issue, providing a protective barrier against harsh chemical and physical conditions. This review article highlights recent advancements in thin-film coatings designed to enhance corrosion resistance in such environments. The focus is on various coating materials, including nitrides, carbides, oxides, and metallic coatings, examining their deposition techniques, microstructural properties, and performance under corrosive conditions. Key methodologies like physical vapor deposition (PVD), chemical vapor deposition (CVD), and atomic layer deposition (ALD) are analyzed for their effectiveness in producing coatings with high adhesion, uniform thickness, and excellent resistance to corrosive agents. These techniques are crucial for creating coatings that can withstand the rigorous demands of extreme environments, ensuring long-term durability and performance. The review also explores nanocomposite and multilayer coatings, which have shown exceptional resistance to wear and corrosion due to the synergistic effects of their constituent layers. These advanced coatings are particularly effective in enhancing the durability of materials exposed to aggressive environments, making them highly valuable in industries where corrosion resistance is paramount. There are still difficulties in tailoring coating qualities for particular applications, despite tremendous advancements in the sector. The review suggests future research directions, emphasizing the need for developing adaptive coatings that can respond to environmental changes. Additionally, the integration of smart materials capable of real-time monitoring of coating integrity is highlighted as a promising area for further exploration. The potential applications of these advanced thin-film coatings are vast, offering substantial benefits to industries requiring enhanced corrosion resistance. Continued innovation in this field is essential to address the ongoing challenges and to unlock the full potential of these coatings in protecting critical materials in extreme environments.

Keywords: Thin-film coatings, corrosion resistance, extreme environments, physical vapor deposition (PVD), chemical vapor deposition (CVD), nanocomposites

[This article belongs to Journal of Thin Films, Coating Science Technology & Application ]

How to cite this article:
Neha Sahu, Rizwan Arif. High-Performance Thin Film Coatings for Corrosion Resistance in Extreme Environments. Journal of Thin Films, Coating Science Technology & Application. 2024; 11(02):20-25.
How to cite this URL:
Neha Sahu, Rizwan Arif. High-Performance Thin Film Coatings for Corrosion Resistance in Extreme Environments. Journal of Thin Films, Coating Science Technology & Application. 2024; 11(02):20-25. Available from: https://journals.stmjournals.com/jotcsta/article=2024/view=191308


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Regular Issue Subscription Review Article
Volume 11
Issue 02
Received 23/08/2024
Accepted 26/08/2024
Published 30/08/2024
230

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