Study of Contact Temperature During Polishing of Zinc Plate with Ultrasonic Vibration Using Single Pole Magnetic Abrasive Finishing

Year : 2026 | Volume : 14 | Special Issue 02 | Page : 1239 1247
    By

    Gurpreet Singh,

  • Kheelraj Pandey,

  • Ashwani Sharma,

  • Chitra Bajpai,

  • Gaurav Raj Pandey,

  1. UG Scholar, Department of Mechanical Engineering, Amity University, Lucknow, Uttar Pradesh, India
  2. Assistant Professor, Department of Mechanical Engineering, Amity University, Lucknow, Uttar Pradesh, India
  3. Assistant Professor, Department of Mechanical Engineering, Amity University, Lucknow, Uttar Pradesh, India
  4. Assistant Professor, Department of Mechanical Engineering, Shri Ramswaroop Memorial College of Engineering and Management, Lucknow, Uttar Pradesh, India
  5. PG Scholar, Department of Mechanical Engineering, Amity University, Lucknow, Uttar Pradesh, India

Abstract

The present work scrutinizes the impact of ultrasonic vibration on the contact temperature during polishing zinc plates with Single Pole Magnetic Abrasive Finishing (SPMAF). The efficacy and eminence of FMAB finishing are pointedly influenced by heat generation at the interaction point, as raised up temperatures can lead to the deprivation of abrasive elements or the bonding material inside the brush, which leads to the fading its overall effectiveness. The magnetic abrasive particles (MAPs) play a vital role in the machining region to achieve high-precision surface finishing. Ultrasonic vibrations boost the performance of the flexible magnetic abrasive brush (FMAB), which affects the material exclusion and thermal behaviour. Key aspects analysed include polishing-speed (250–1250 RPM), feed-rate (1.5–5.5 mm/sec), working-gap (4–6 mm), and temperature variations at the workpiece-brush interaction during finishing. The study objectives are to establish a connection between process parameters, contact temperature, and finishing efficiency. Experimental consequences indicate that ultrasonic vibrations influence heat generation within the brush, which affects machining performance and surface features. The results contribute to improving SPMAF parameters for improved thermal management, surface quality in precision engineering applications.

Keywords: Single pole magnetic abrasive finishing (SPMAF), flexible magnetic abrasive brush (FMAB), contact temperature (CT), surface texture analysis, and ultrasonic-vibration-assisted magnetic abrasive finishing.

[This article belongs to Special Issue under section in Journal of Polymer & Composites (jopc)]

cff1e033 fi
How to cite this article:
Gurpreet Singh, Kheelraj Pandey, Ashwani Sharma, Chitra Bajpai, Gaurav Raj Pandey. Study of Contact Temperature During Polishing of Zinc Plate with Ultrasonic Vibration Using Single Pole Magnetic Abrasive Finishing. Journal of Polymer & Composites. 2026; 14(02):1239-1247.
How to cite this URL:
Gurpreet Singh, Kheelraj Pandey, Ashwani Sharma, Chitra Bajpai, Gaurav Raj Pandey. Study of Contact Temperature During Polishing of Zinc Plate with Ultrasonic Vibration Using Single Pole Magnetic Abrasive Finishing. Journal of Polymer & Composites. 2026; 14(02):1239-1247. Available from: https://journals.stmjournals.com/jopc/article=2026/view=240594


Browse Figures

References

1. Shinmura T, Takazawa K, Hatano E. Study on magnetic abrasive finishing. CIRP Annals Manufacturing Technology. 1990;39(1):325-8. https://doi.org/10.1016/S0007-8506(07)61064-6
2. Yamaguchi H, Shinmura T. Study of the surface modification resulting from an internal magnetic abrasive finishing process. Wear. 2000;225-229:246-55. https://doi.org/10.1016/S0043-1648(99)00013-7
3. Jain VK, Kumar P, Behera PK, Jayswal SC. Effect of working gap and circumferential speed on the performance of magnetic abrasive finishing process. Wear. 2001;250(1-12):384-90. https://doi.org/10.1016/S0043-1648(01)00642-1
4. Chang GW, Yan BH, Hsu RT. Study on cylindrical magnetic abrasive finishing using unbonded magnetic abrasives. International Journal of Machine Tools and Manufacture. 2002;42(5):575-83. https://doi.org/10.1016/S0890-6955(01)00153-5
5. Mori T, Hirota K, Kawashima Y. Clarification of magnetic abrasive finishing mechanism. Journal of Material Processing Technology. 2003;143-144:682-6. https://doi.org/10.1016/S0924-0136(03)00410-2
6. Singh DK, Jain VK, Raghuram V. Parametric study of magnetic abrasive finishing process. Journal of Material Processing Technology. 2004;149(1-3):22-9. https://doi.org/10.1016/j.jmatprotec.2003.10.030
7. Yin S, Shinmura T. A comparative study: Polishing characteristics and its mechanisms of three vibration modes in vibration-assisted magnetic abrasive polishing. International Journal of Machine Tools and Manufacture 2004;44(4):383-90. https://doi.org/10.1016/j.ijmachtools.2003.10.002
8. Judal KB, Yadava V. Electrochemical magnetic abrasive machining of AISI304 stainless steel tubes. International Journal Precision Engineering and Manufacture. 2013; 14:37-43. https://doi.org/10.1007/s12541-013-0006-1
9. Xing B, Zou Y, Tojo M. Study on Magnetic Abrasive Finishing Combined with Electrolytic Process–Precision Surface Finishing for SUS 304 Stainless Steel Using Pulse Voltage. Journal of Manufacturing and Material Processing. 2022;6(1):14. https://doi.org/10.3390/jmmp6010014
10. Yamaguchi H, Srivastava AK, Tan MA, Riveros RE, Hashimoto F. Magnetic abrasive finishing of cutting tools for machining of titanium alloys. CIRP Annals Manufacturing Technology. 2012;61(1):311-4. https://doi.org/10.1016/j.cirp.2012.03.066
11. Mishra V, Goel H, Mulik RS, Pandey PM. Determining work-brush interface temperature in magnetic abrasive finishing process. Journal of Manufacturing Processes. 2014 Apr 1;16(2):248-56. https://doi.org/10.1016/j.jmapro.2013.10.004.
12. Singh RK, Gangwar S, Singh DK. On the temperature analysis of magnetic abrasive finishing of aluminium 6060 using finite element method. Machining Science and Technology. 2020 Nov 22;25(2):177-208. https://doi.org/10.1080/10910344.2020.1815036
13. Sharma A, Pandey K, Sood AK. Preliminary Experimental Investigation into Work Brush Temperature on Silicon Wafer Using Single Pole Magnetic Abrasive Finishing (SPMAF). In International Conference on Scientific and Technological Advances in Materials for Energy Storage and Conversions 2023 Jul 20 (pp. 569-579). Singapore: Springer Nature Singapore. https://doi.org/10.1007/978-981-97-3173-2_39.


Special Issue Subscription Original Research
Volume 14
Special Issue 02
Received 23/09/2025
Accepted 30/10/2025
Published 23/04/2026
Publication Time 212 Days


Login


My IP

PlumX Metrics