Ajai Vaidyanathan H.,
Ravikumar S.M.,
Adinarayanan A.,
Arul M.,
Yuvaraj N.,
Dinesh S.,
Ida G.,
Sharmila S.,
- Assistant Professor, Department of Electronics and Electronics Engineering, Dhanalakshmi College of Engineering, Chennai, Tamil Nadu, India
- Professor, Department of Mechanical Engineering, Vandayar Engineering College, Thanjavur, Tamil Nadu, India
- Professor, Department of Mechanical Engineering, AMET University, Chennai, Tamil Nadu, India
- Assistant Professor, Department of Mechanical Engineering, ARM College of Engineering and Technology, Tamil Nadu, India
- Associate Professor, Department of Computer Science Engineering, Adhi College of Engineering, Kanchipuram, Tamil Nadu, India
- Associate Professor, Department of Mechanical Engineering, Dhanalakshmi College of Engineering, Chennai, Tamil Nadu, India
- Assistant Professor, Department of Chemistry, New Prince Shri Bhavani College of Engineering and Technology, Chennai, Tamil Nadu, India
- Assistant Professor, Department of Computer Applications, Karpagam Academy of Higher Education, Echanaari, Coimbatore, Tamil Nadu, India
Abstract
The rising demand for compact, lightweight, and high-efficiency renewable energy systems has accelerated the development of micro wind turbines capable of delivering stable performance under low wind conditions. Traditional bare-rotor micro turbines suffer from limited aerodynamic efficiency, motivating the adoption of diffuser-augmented architectures and advanced polymer-based composite materials. This study presents the AI-assisted conceptual design and theoretical aerodynamic evaluation of a multistage conical diffuser micro wind turbine fabricated using a polymer-reinforced hybrid composite structure to achieve enhanced stiffness-to-weight ratio, corrosion resistance, and structural durability. A three-stage conical diffuser integrated with co-axial rotors was developed through iterative model generation, refinement, and aerodynamic reasoning using ChatGPT as a generative design assistant. Performance assessment was conducted through analytical relations and extrapolation of validated CFD data from prior diffuser-augmented turbine studies, focusing on velocity amplification, pressure gradients, and stage-wise power enhancement. The proposed multistage configuration achieved cumulative airflow acceleration of approximately 2.38× and an estimated theoretical power improvement of nearly 13× compared to a bare rotor, outperforming conventional single-stage diffuser systems. The use of polymer hybrid composites further enables reduced mass, manufacturability, and suitability for portable, urban, and off-grid applications. Overall, the study demonstrates the aerodynamic advantages of sequential diffuser staging and highlights the promising role of generative AI in accelerating composite-based micro-wind turbine design workflows.
Keywords: Hybrid renewable energy system, multistage conical diffuser, polymer hybrid composite micro wind turbine, AI-assisted design, off-grid power generation.
[This article belongs to Special Issue under section in Journal of Polymer & Composites (jopc)]

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Journal of Polymer & Composites
| Volume | 14 | |
| Special Issue | 02 | |
| Received | 08/12/2025 | |
| Accepted | 29/12/2025 | |
| Published | 23/04/2026 | |
| Publication Time | 136 Days |