Next-Generation Lightweight Nanocomposite Structures for Electric Mobility

Year : 2026 | Volume : 14 | Special Issue 01 | Page : 1147 1156
    By

    Sunil Kumar Gupta,

  • M. Venu Gopala Rao,

  • Pragyan paramita mohanty,

  • Sunil Kumar Chaudhary,

  1. Professor, Department of Electrical and Electronics Engineering, Poornima University, Jaipur, Rajasthan, India
  2. Professor & Principal, Navkis College of Engineering, Hassan, Karnataka, India
  3. Assistant Professor, Department of Mechanical Engineering, Veer Surendra Sai University of Technology, Burla, Odisha, India
  4. Professor, Department of Electrical Engineering, Galgotias College of Engineering and Technology, Greater Noida, Uttar Pradesh, India

Abstract

The rapid expansion of the electric vehicle (EV) sector has intensified the demand for battery enclosures that are lightweight, mechanically strong, thermally stable, and environmentally sustainable. This research focuses on the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed material system integrates carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in improved mechanical strength, enhanced thermal stability, and superior flame retardancy. A comparative lifecycle assessment (LCA) demonstrates a 28% reduction in embodied energy compared to conventional aluminum housings, confirming the environmental benefits of this hybrid approach. To ensure industrial scalability, vacuum-assisted resin transfer molding (VARTM) and automated fiber placement (AFP) processes are evaluated, utilizing recyclable thermoplastics to promote sustainable large-scale production. The results indicate that hybrid nanocomposites can achieve up to 45% weight reduction, improved crash resistance, and better thermal conductivity, all while maintaining material recyclability. These advancements not only address the structural and safety challenges of EV battery systems but also align with the global push for lightweight, energy-efficient transportation solutions. In conclusion, this research demonstrates the potential of hybrid nanocomposites as a sustainable and high-performance alternative to traditional materials in EV applications. By merging superior functionality with environmental responsibility, the study supports the transition toward eco-efficient electric mobility and contributes to the automotive industry’s journey toward greener and more sustainable technologies.

Keywords: Next-generation materials, lightweight structures, nanocomposites, electric mobility, electric vehicles (EVs), energy efficiency, structural performance, polymer nanocomposites, sustainable transportation, advanced materials for EVs.

[This article belongs to Special Issue under section in Journal of Polymer & Composites (jopc)]

How to cite this article:
Sunil Kumar Gupta, M. Venu Gopala Rao, Pragyan paramita mohanty, Sunil Kumar Chaudhary. Next-Generation Lightweight Nanocomposite Structures for Electric Mobility. Journal of Polymer & Composites. 2026; 14(01):1147-1156.
How to cite this URL:
Sunil Kumar Gupta, M. Venu Gopala Rao, Pragyan paramita mohanty, Sunil Kumar Chaudhary. Next-Generation Lightweight Nanocomposite Structures for Electric Mobility. Journal of Polymer & Composites. 2026; 14(01):1147-1156. Available from: https://journals.stmjournals.com/jopc/article=2026/view=236737


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Special Issue Subscription Original Research
Volume 14
Special Issue 01
Received 07/10/2025
Accepted 19/11/2025
Published 11/02/2026
Publication Time 127 Days
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