Sunil Bhat,
- Professor, Department of Mechanical Engineering, RV Institute of Technology and Management, Bangalore, Karnataka, India
Abstract
Material composition or microstructure varies gradually along the thickness over a specific volume in functionally graded material (FGM) that results in spatial change in properties like thermal conductivity, strength, stiffness, electrical, magnetic, and light properties, etc. Application of the concept of FGM leads to a single product that has multiple properties in it as demanded by the operational or functional requirements of the product under service conditions. It also allows the designer to tailor make or customize the properties of the component meant for a specific application. FGMs can be thin or thick. Thin FGMs (coatings) are fabricated by physical and chemical vapor deposition techniques whereas thick FGMs are fabricated by powder metallurgy, centrifugal casting and solid free form (SFF) routes. Out of these methods, SFF, that is the additive manufacturing (AM) technique, is versatile and is rapidly gaining the popularity and importance. Besides, SFF appears to be the promising method to undertake the fabrication of FGMs at large scale due to its high manufacturing flexibility and suitability for achieving high production rates. FGMs are finding increasing applications in various fields namely aerospace, defense, energy, electronic, medical etc. This paper reviews various techniques of synthesis of FGMs and touches upon their application areas.
Keywords: Applications, coatings, functionally graded material, property gradient, solid free form, synthesis
[This article belongs to Journal of Polymer & Composites ]
Sunil Bhat. A Mini Review of Synthesis and Applications of Functionally Graded Materials. Journal of Polymer & Composites. 2026; 14(01):54-65.
Sunil Bhat. A Mini Review of Synthesis and Applications of Functionally Graded Materials. Journal of Polymer & Composites. 2026; 14(01):54-65. Available from: https://journals.stmjournals.com/jopc/article=2026/view=236260
References
- Bhat S, Ukadgaonker VG. Mode I fatigue and fracture studies of plasticity mismatched bi-material. 1st ed. India: Book Rivers; 2023. p. 1–10.
- Aysha CPMS, Varghese B, Baby A. A review on functionally graded materials. Int J Eng Sci. 2014;3:90–101.
- Zhang C, Chen F, Huang Z, Jia CG, Ye Y, Lin Y, et al. Additive manufacturing of functionally graded materials: A review. Mater Sci Eng A. 2019. doi:10.1016/j.msea.2019.138209.
- Majid M, Masoud R, Majid G. Functionally graded materials: A review of classification, fabrication methods and their applications. Process Appl Ceram. 2021;15(4):319–343.
- Galy MEII, Saleh BI, Ahmed MH. Functionally graded materials classifications and development trends from industrial point of view. SN Appl Sci. 2019;1:1376.
- Li Y, Feng Z, Hao L, Huang L, Xiu C, Wang Y, et al. A review on functionally graded materials and structures via additive manufacturing: From multiscale design to versatile functional properties. Adv Mater Technol. 2020. doi:10.1002/admt.201900981.
- Pasha A, Prakash BMR. Functionally graded materials (FGM) fabrication and its potential challenges and applications. Mater Today Proc. 2022;52(3):413–418.
- Birman V, Byrd LW. Modeling and analysis of functionally graded materials and structures. Appl Mech Rev. 2007;60:195–216.
- Zhang R, Jiang F, Xue L, Yu J. Review of additive manufacturing techniques for large-scale metal functionally graded materials. Crystals. 2022;12(6):858.
- Zhang N, Khan T, Guo H, Shi S, Zhang W, Zhang W. Functionally graded materials: An overview of stability, buckling and free vibration analysis. Adv Mater Sci Eng. 2019. doi:10.115/2019/1354150.
- Hayashi Y, Yoshikawa M, Shishido T, Kudo A, Takizawa H. Sustainable fabrication of functionally graded material type Ag/silicone rubber nanocomposites by sonochemical effects. Ultrason Sonochem. 2025;120:107496.
- Gupta D, Chaudhary AK, Mishra DK, Verma A, Singh W, Attwal KPS. Novel applications of functionally graded materials. Boca Raton (FL): CRC Press; 2025.
- Freund LB, Suresh S. Thin film materials: Stress, defect formation and surface evolution. 2nd ed. Cambridge (UK): Cambridge University Press; 2003. p. 1–15.
- Varma YM, Srinivas PNS, Sastry MR, Babu PR. Design and characterization of functionally graded aluminum metal matrix with SiC reinforcement using powder metallurgy. Int J Mech Ind Technol. 2019;7:46–53.
- Saleh B, Jiang J, Fathi R, Hababi TA, Xu Q, Wang L, et al. 30 years of functionally graded materials: An overview of manufacturing methods, application and future challenges. Compos Part B Eng. 2020;201:108376.
- Verma RK, Parganiha DV, Chopkar M. A review on fabrication and characteristics of functionally graded aluminum matrix composites fabricated by centrifugal casting system. SN Appl Sci. 2021;3:227.
- Ghanavati R, Moosavy HN. Additive manufacturing of functionally graded metallic materials: A review of experimental and numerical studies. J Mater Res Technol. 2021;13:1628–1664.
- Gogia AK. High-temperature titanium alloys. Def Sci J. 2005;55:149–173.
- Miteva A, Penkova AB. Some aerospace applications of functionally graded materials. Aerosp Res Bulg. 2021;33:195–209.
- Rubio WM, Watanabe SL, Paulino GH, Silva ECN. Functionally graded piezoelectric material systems: A multiphysics perspective. In: Advanced computational material modeling: From classical to multiscale techniques. 2011. p. 301–349.
- Viet NV, Zaki W, Umer R. Analytical model of functionally graded/shape memory alloy composite cantilever beam under bending. Compos Struct. 2018;203:764–776.
- Shoghmand A, Ahmadian MT. Dynamics and vibration analysis of an electrostatically actuated FGM microresonator involving flexural and torsional modes. Int J Mech Sci. 2018;148:422–441.
- Lowen JM, Leach JK. Functionally graded biomaterials for use as model systems and replacement tissues. Adv Funct Mater. 2020;30.
- Bakar WZW, Basri S, Jamaludin SNS, Saajad A. Functionally graded materials: An overview of dental applications. World J Dent. 2018;9:137–144.

Journal of Polymer & Composites
| Volume | 14 |
| Issue | 01 |
| Received | 20/11/2025 |
| Accepted | 13/12/2025 |
| Published | 03/01/2026 |
| Publication Time | 44 Days |
Login
PlumX Metrics