Dielectric Breakdown and Electrical Aging of Insulating Polymer Materials in High Voltage Systems

Year : 2026 | Volume : 14 | Special Issue 01 | Page : 173 187
    By

    Digvijay Kanase,

  • Suraj Pawar,

  • Gajkumar Kavathekar,

  • Sachin Jadhav,

  • Shankar Chavan,

  • Swapnil Patil,

  • Jayant Mane,

  • Rajeshkumar Damodharan,

  • Abhay Dashrath,

  • Vijay Bhambere,

  • Girish Modak,

  • Ganesh Patil,

  • Kamalkishor Maniyar,

  1. Assistant Professor, Department of Electrical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune, Maharashtra, India
  2. Associate Professor, Department of Electrical Engineering, Annasaheb Dange College of Engineering and Technology Ashta, Maharashtra, India
  3. Assistant Professor, Department of Electrical Engineering, Annasaheb Dange College of Engineering and Technology Ashta, Maharashtra, India
  4. Assistant Professor, Department of Electrical Engineering, Rajarambapu Institute of Technology Islampur, Maharashtra, India
  5. Professor, Department of Electrical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune, Maharashtra, India
  6. Assistant Professor, Department of Electrical Engineering, Walchand College of Engineering, Sangli, Maharashtra, India
  7. Associate Professor, Department of Electrical Engineering, Finolex Academy of Management & Technology, Ratnagiri, Maharashtra, India
  8. Assistant Professor, Department of Electrical Engineering, Finolex Academy of Management & Technology, Ratnagiri, Maharashtra, India
  9. Assistant Professor, Department of Humanities and Engineering Sciences, MIT Academy of Engineering, Alandi Road, Pune, Maharashtra, India
  10. Associate Professor, Department of Mechanical Engineering, Jagadambha College of Engineering and Technology, Yavatmal, Maharashtra, India
  11. Professor, Department of Mechanical Engineering PES Modern College of Engineering, Pune, Maharashtra, India
  12. Assistant Professor, Department of Electrical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune, Maharashtra, India
  13. Associate Professor, Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune, Maharashtra, India

Abstract

In this paper, a detailed analysis of dielectric breakdown and electrical aging behavior of high-voltage insulating polymer material has been proposed through sophisticated MATLAB simulation. The research involves electric field modeling, aging life prediction, partial discharge (PD) behavior and uncertainty modeling using Monte Carlo analysis. Electric field hotspots causing critical behavior, sensitivity of the lifespan to electric stress, and the stochastic PD build-up allow predictive diagnostics of the health of insulating polymer materials, simulated results say. This method gives a common simulation platform that can be applicable to researchers and the practitioners in the industry who deal with high voltage systems. A clear lack exists in the form of an integrated, multi-dimensional simulation capability which would enhance deterministic and probabilistic analyses into a coupled and user-friendly framework. In particular, a tool stress levels, model PD events as random processes, and include statistical deviations in polymer material parameters. This would not only be an academic exploration tool, but it would also enable the industry practitioners to have a predictive diagnostic ability, as well as the ability to do design verification. The gap is closed in this research with the proposed integrated MATLAB based simulation framework, which captures all the key factors of insulation aging. In doing so it addresses a long-standing gap in the capability to diagnose polymer materials at high voltage and establishes the foundation of a new generation of insulation system design and health monitoring.

Keywords: Dielectric breakdown, electric field distribution, electrical aging, high voltage insulation, insulation reliability, monte carlo analysis, partial discharge, polymer materials.

[This article belongs to Special Issue under section in Journal of Polymer & Composites (jopc)]

How to cite this article:
Digvijay Kanase, Suraj Pawar, Gajkumar Kavathekar, Sachin Jadhav, Shankar Chavan, Swapnil Patil, Jayant Mane, Rajeshkumar Damodharan, Abhay Dashrath, Vijay Bhambere, Girish Modak, Ganesh Patil, Kamalkishor Maniyar. Dielectric Breakdown and Electrical Aging of Insulating Polymer Materials in High Voltage Systems. Journal of Polymer & Composites. 2025; 14(01):173-187.
How to cite this URL:
Digvijay Kanase, Suraj Pawar, Gajkumar Kavathekar, Sachin Jadhav, Shankar Chavan, Swapnil Patil, Jayant Mane, Rajeshkumar Damodharan, Abhay Dashrath, Vijay Bhambere, Girish Modak, Ganesh Patil, Kamalkishor Maniyar. Dielectric Breakdown and Electrical Aging of Insulating Polymer Materials in High Voltage Systems. Journal of Polymer & Composites. 2025; 14(01):173-187. Available from: https://journals.stmjournals.com/jopc/article=2025/view=231722


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Special Issue Subscription Review Article
Volume 14
Special Issue 01
Received 21/08/2025
Accepted 11/11/2025
Published 21/11/2025
Publication Time 92 Days
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