Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites

Year : 2025 | Volume : 13 | Issue : 05 | Page : 193 201
    By

    Nirmala Kakade,

  • Shobha Rupanar,

  • Yugesh Kharche,

  • Ramakant Choudhari,

  • Chetankumar Sedani,

  • Devidas Gaikwad,

  • Jayant Mane,

  • Ramdas Biradar,

  • Mayur Jakhete,

  • Prasad Ghodke,

  • Mahendra Yadav,

  • Ashwini Pawar,

  • Kamalkishor Maniyar,

  • Ganesh Patil,

  1. Assistant Professor, Department of Chemistry, Dadapatil Rajale Arts, Science and Commerce College, Adinathnagar, Pathardi, Ahilyanagar, Maharashtra, India
  2. Assistant Professor, Department of Applied Science, Ajeenkya D. Y. Patil School of Engineering, Lohegaon, Pune, Maharashtra, India
  3. Associate Professor, Department of Mechanical Engineering, Padmashri Dr V B Kolte College of Engineering, Malkapur, Maharashtra, India
  4. Assistant Professor, Department of Mechanical Engineering, Padmashri Dr. V. B. Kolte College of Engineering, Malkapur, Maharashtra, India
  5. Director and Professor, Department of Mechanical Engineering, P K Technical Campus, Chakan, Pune, Maharashtra, India
  6. Assistant Professor, Department of Chemistry, Dadapatil Rajale Arts, Science and Commerce College, Adinathnagar, Pathardi, Ahilyanagar, Maharsahtra, India
  7. Associate Professor, Department of Electrical Engineering, Finolex Academy of Management and Technology, Ratnagiri, Maharsahtra, India
  8. Professor, School of Engineering & Technology, PCET’s Pimpri Chinchwad University, Pune, Maharashtra, India
  9. Assistant Professor, School of Engineering & Technology, PCET’s Pimpri Chinchwad University, Pune, Maharashtra, India
  10. Assistant Professor, Department of MBA, Modern Institute of Business Studies (Autonomous), Nigdi, Pune, Maharashtra, India
  11. Assistant Professor, School of Management and Research, Dr. D. Y. Patil Dnyan Prasad University’s , School of Management and Research, Tathawade, Pune, Maharashtra, India
  12. Assistant Professor, Department of Electrical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune, Maharashtra, India
  13. Assistant Professor, Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune, Maharashtra, India
  14. Assistant Professor, Department of Electrical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune, Maharashtra, India

Abstract

Metal matrix composites work in concert with reinforcement to improve the material’s qualities. Reliability in joining metal matrix composites using traditional methods is challenging. Friction Stir Welding has demonstrated the ability to solve numerous issues that arise in traditional welding procedures. Initially, the Friction Stir Welding (FSW) welding procedure produced metal seams that were solid. Additionally, FSW was expanded to join MMCs and their alloys. The purpose of this review paper is to highlight the benefits of FSW over other welding processes, its applications; the challenges encountered when FSW in MMCs, the post-weld microstructure change, the effects of different welding parameters, and potential remedies to improve welding efficiency.For the best mixing and quality of the matrix and reinforcement, a heat input source is needed.  Reduced transverse speed or increased rotation speed of the tool can both be impacted by elevated temperatures.  This solution is restricted and necessitates making the necessary trade-offs because increasing rotational speed causes tool wear.  The optimum tool design in terms of material and shape must be chosen since it has a significant impact on the distribution of reinforcement and the control of tool wear.  The uniform distribution of reinforcing particles, or homogenization, is necessary for good weld quality. This can be achieved by either increasing the number of weld passes or changing the direction of the weld after each pass.  Straight squares, tapering forms, and frustums are examples of tool shapes that promote reinforcing homogeneity.

Keywords: Metal matrix composites, friction stir welding, process parameters, analysis, outcome

[This article belongs to Journal of Polymer and Composites ]

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How to cite this article:
Nirmala Kakade, Shobha Rupanar, Yugesh Kharche, Ramakant Choudhari, Chetankumar Sedani, Devidas Gaikwad, Jayant Mane, Ramdas Biradar, Mayur Jakhete, Prasad Ghodke, Mahendra Yadav, Ashwini Pawar, Kamalkishor Maniyar, Ganesh Patil. Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites. Journal of Polymer and Composites. 2025; 13(05):193-201.
How to cite this URL:
Nirmala Kakade, Shobha Rupanar, Yugesh Kharche, Ramakant Choudhari, Chetankumar Sedani, Devidas Gaikwad, Jayant Mane, Ramdas Biradar, Mayur Jakhete, Prasad Ghodke, Mahendra Yadav, Ashwini Pawar, Kamalkishor Maniyar, Ganesh Patil. Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites. Journal of Polymer and Composites. 2025; 13(05):193-201. Available from: https://journals.stmjournals.com/jopc/article=2025/view=221853


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Regular Issue Subscription Original Research
Volume 13
Issue 05
Received 02/05/2025
Accepted 30/07/2025
Published 10/08/2025
Publication Time 100 Days
443

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