Characterization of Thermochemical Properties and Combustion Behavior In AP/HTPB Polymer Composite Solid Propellant for Enhanced Performance

Year : 2025 | Volume : 13 | Special Issue 03 | Page : 502 511
    By

    P.N. Kadiresh,

  • K. Raja,

  • S.P. Venkatesan,

  1. Professor and Head, Department of Aerospace Engineering, B.S. Abdur Rahman Crescent Institute of Science and Technology, Vandalur, Chennai, Tamil Nadu, India
  2. Associate Professor, Department of Mechanical Engineering, Vel Tech Rangarajan Dr Sagunthala R&D Institute of Science and Technology, Avadi, Chennai, Tamil Nadu, India
  3. Associate Professor, Department of Mechanical Engineering, Sathyabama Institute of Science and Technology, Chennai, Tamil Nadu, India

Abstract

The thermal decomposition of solid propellants containing hydroxyl-terminated polybutadiene (HTPB) binder is a complex process, driven by multiple interacting chemical and physical factors. Solid propellant combustion characteristics are profoundly influenced by the composition of the propellant, the conditions of pressure, the starting temperature, and a range of aero-thermochemical parameters. The paper explores the influence of polymeric structure in the HTPB binder on thermal decomposition characteristics of the AP/HTPB composite propellants and correlates material properties to superior performance results in composite formulations of relevance to aerospace applications. In this study, the thermal decomposition of AP/HTPB based propellant samples are analyzed through thermo-gravimetric analysis and differential thermal analysis traces were obtained on a simultaneous thermal analyzer. Thermogravimetric analysis facilitates the investigation of decomposition kinetics in solid rocket propellants. Thermogravimetric analysis is executed to assess the thermal decomposition behaviors of propellants samples across a temperature range of 27℃ to 927 ℃ at different heating rates. Propellant samples weighing 2.5 mg to 3 mg have been used for the analysis. The rate at which a solid composite propellant burns is a crucial ballistic characteristic, closely linked to the highest decomposition temperature seen in particular formulations of the propellant. The activation energy, inferred from the slope of the Kissinger plot, was found to be 230.64 kJ/mol.

Keywords: Rocket propellants, hydroxyl-terminated polybutadiene binder, Thermal decomposition, thermo-gravimetric analysis and differential thermal analysis.

[This article belongs to Special Issue under section in Journal of Polymer and Composites (jopc)]

aWQ6MjEyNjUyfGZpbGVuYW1lOjgwZWE0OGM2LWZpLndlYnB8c2l6ZTp0aHVtYm5haWw=
How to cite this article:
P.N. Kadiresh, K. Raja, S.P. Venkatesan. Characterization of Thermochemical Properties and Combustion Behavior In AP/HTPB Polymer Composite Solid Propellant for Enhanced Performance. Journal of Polymer and Composites. 2025; 13(03):502-511.
How to cite this URL:
P.N. Kadiresh, K. Raja, S.P. Venkatesan. Characterization of Thermochemical Properties and Combustion Behavior In AP/HTPB Polymer Composite Solid Propellant for Enhanced Performance. Journal of Polymer and Composites. 2025; 13(03):502-511. Available from: https://journals.stmjournals.com/jopc/article=2025/view=212660


Browse Figures

References

  1. Alsaidi SB, Huh J, Selim MYE. Combustion of Date Stone and Jojoba Solid Waste in a Hybrid Rocket-like Combustion Chamber. Aerospace. 2024;11(3). doi:10.3390/aerospace11030181.
  2. Liang J, Nie J, Zhang H, Guo X, Yan S, Han M. Interaction mechanism of composite propellant components under heating conditions. Polymers. 2023;15(11):2485.
  3. Jiang Y, Leem J, Robinson AM, Wu S, Huynh AH, Ka D, Zheng X. Tailoring the mechanical and combustion performance of B/HTPB composite solid fuel with covalent interfaces. Composites Science and Technology. 2024;245:110350.
  4. Yuan J, Liu J, Zhou Y, Zhang Y, Cen K. Thermal decomposition and combustion characteristics of Al/AP/HTPB propellant. Journal of Thermal Analysis and Calorimetry. 2021;143:3935-3944.
  5. Hong A. The Effects of Density on Burning Rates of AP/HTPB Composite Solid Propellants. 2022.
  6. Bernigaud P, Davidenko D, Catoire L. Heterogeneous Combustion of AP/HTPB/RDX Propellants with Detailed Kinetics. Aerospace Europe Conference. 2023:1-15. doi:10.13009/EUCASS2023-332.
  7. Mohammed Iqbal CL, Kumar S, Chakravarthy SR, Jayaganthan R, Sarathi R, Srinivasan A. Study of burning rate characteristics of propellants containing Al-Mg alloy nanopowder. NANOX. 2024:1-14.
  8. Chandrababu P, Thankarajan J, Sukumaran Nair V, Raghavan R. Decomposition of ammonium perchlorate: Exploring catalytic activity of nanocomposites based on nano Cu/Cu₂O dispersed on graphitic carbon nitride. Thermochimica Acta. 2020;691:178720. doi:10.1016/j.tca.2020.178720.
  9. Dillier CAM, Petersen ED, Petersen EL. Isolating the effects of oxidizer characteristics and catalytic additives on the high-pressure exponent break of AP/HTPB-Composite propellants. Proceedings of the Combustion Institute. 2021;38(3):4409-4416. doi:10.1016/j.proci.2020.08.008.
  10. Dong G, Liu H, Deng L, Yu H, Zhou X, Tang X, Li W. Study on the interfacial interaction between ammonium perchlorate and hydroxyl-terminated polybutadiene in solid propellants by molecular dynamics simulation. e-Polymers. 2022;22(1):264-275. doi:10.1515/epoly-2022-0016.
  11. Elbasuney S, Yehia M. Thermal decomposition of ammonium perchlorate catalyzed with CuO nanoparticles. Defence Technology. 2019;15(6):868-874. doi:10.1016/j.dt.2019.03.004.
  12. Galwey AK, Jacobs PWM. The thermal decomposition of ammonium perchlorate in the presence of manganese dioxide. Transactions of the Faraday Society. 1959;55:1165-1172. doi:10.1039/tf9595501165.
  13. Galwey AK, Jacobs PWM. The thermal explosion of ammonium perchlorate. Journal of the Chemical Society. 1960;5031-5033. doi:10.1039/jr9600005031.
  14. Han K, Zhang X, Deng P, Jiao Q, Chu E. Study of the thermal catalysis decomposition of ammonium perchlorate-based molecular perovskite with titanium carbide MXene. Vacuum. 2020;180:109572. doi:10.1016/j.vacuum.2020.109572.
  15. Hashim SA, Karmakar S, Roy A, Abubakar M. Evaluation of Boron Combustion for Ducted Rocket Applications Using Condensed Product Analysis. Defence Science Journal. 2024;74:278-287. doi:10.14429/dsj.74.18685.
  16. Jos J, Mathew S. Ammonium Nitrate as an Eco–Friendly Oxidizer for Composite Solid Propellants: Promises and Challenges. Critical Reviews in Solid State and Materials Sciences. 2017;42(6):470-498. doi:10.1080/10408436.2016.1244642.
  17. Krishnan S, Swami RD. Effect of burning rate modifiers on subatmospheric flame temperatures of AP/HTPB composite solid propellants. Defence Science Journal. 1998;48(2):211-217. doi:10.14429/dsj.48.3901.
  18. Lim D, Gnanaprakash K, Rajak R, Yoh JJ. Characterization of the combustion behaviour of electrically-controlled solid propellant with tungsten as metal additive.
  19. Liu XL, Hu SQ, Liu LL, Zhang Y. Condensed Combustion Products Characteristics of HTPB/AP/Al Propellants under Solid Rocket Motor Conditions. Aerospace. 2022;9(11). doi:10.3390/aerospace9110677.
  20. Lysien K, Stolarczyk A, Jarosz T. Solid propellant formulations: A review of recent progress. Materials. 2021;14(21):6657. doi:10.3390/ma14216657.
  21. Nagendra K, Vijay C, Ingole M, Ramakrishna PA. Combustion of Ammonium Perchlorate monopropellant: Role of heat loss. Combustion and Flame. 2019;209:363-375. doi:10.1016/j.combustflame.2019.08.004.
  22. Norouzi M, Tahernejad M, Ghorban Hosseini S, Tavangar S. Taguchi Optimization of Solvent-Anti solvent Crystallization to Prepare Ammonium Perchlorate Particles. Chemical Engineering and Technology. 2020;43(11):2215-2223. doi:10.1002/ceat.202000180.
  23. Olsen SE, Beckstead MW. Burn time measurements of single aluminum particles in steam and CO₂ mixtures. Journal of Propulsion and Power. 1996;12(4):662-671. doi:10.2514/3.24087.
  24. Park S, Choi S, Kim K, Kim W, Park J. Effects of Ammonium Perchlorate Particle Size, Ratio, and Total Contents on the Properties of a Composite Solid Propellant. Propellants, Explosives, Pyrotechnics. 2020;45(9):1376-1381. doi:10.1002/prep.202000055.
  25. Pisharath S, Ang HG. Synthesis and thermal decomposition of GAP-Poly(BAMO) copolymer. Polymer Degradation and Stability. 2007;92(7):1365-1377. doi:10.1016/j.polymdegradstab.2007.03.016.
  26. Rosen G. Burning rates of solid propellants. The Journal of Chemical Physics. 1960;32(1):89-93. doi:10.1063/1.1700952.
  27. Ruesch MD, Powell MS, Satija A, Ruesch JP, Vuppuluri VS, Lucht RP, Son SF. Burning rate and flame structure of cocrystals of CL-20 and a polycrystalline composite crystal of HMX/AP. Combustion and Flame. 2020;219:129-135. doi:10.1016/j.combustflame.2020.04.009.
  28. Shen R, Ye Y, Wang C, Ru C, Dai J. Chemical Propulsion of Microthrusters. Nanomaterials in Rocket Propulsion Systems. 2019. doi:10.1016/B978-0-12-813908-0.00010-1.
  29. Stone RL. Differential Thermal Analysis by the Dynamic Gas Technique. Analytical Chemistry. 1960;32(12):1582-1588. doi:10.1021/ac60168a011.
  30. Sun D, Li Y, Liu P, Chen B, Fan W. Numerical Investigation on the Effect of Ammonium Perchlorate Content and Position on the Combustion Characteristics of an Ammonium Perchlorate/Hydroxyl-Terminated Polybutadiene Propellant. Aerospace. 2023;10(8). doi:10.3390/aerospace10080692.
  31. Sun Y, Li S. The effect of nitrate esters on the thermal decomposition mechanism of GAP. Journal of Hazardous Materials. 2008;154(1–3):112-117. doi:10.1016/j.jhazmat.2007.10.002.
  32. Usman M, Yu H, Wang L, Qian J, Li X, Khan A, Nazir A, Elshaarani T, Fahad S. Synthesis of poly (2-(methacryloyloxy) ethyl ferrocene carboxylate-co-methacrylic acid) s and their anti-migration and burning rate catalytic properties. Journal of Organometallic Chemistry. 2020;923:121412. doi:10.1016/j.jorganchem.2020.121412.
  33. Vellaisamy U, Biswas S. Effect of metal additives on neutralization and characteristics of AP/HTPB solid propellants. Combustion and Flame. 2020;221:326-337. doi:10.1016/j.combustflame.2020.08.006.
  34. Volkova NN, Dubovitskii VA, Zholudev AF, Zaslavskii GE, Kazakov AI, Kislov MB, Nabatova AV, Puchkovskii IV, Yanovskii LS. Kinetics of Thermal Decomposition of Solid Propellant Based on Aluminum and Ammonium Perchlorate. Russian Journal of Applied Chemistry. 2019;92(11):1558-1569. doi:10.1134/S1070427219110132.
  35. Wang M, Du S, Yan J. Study on the extraction of AP components in HTPB solid propellant by water/ethanol recovery. AIP Conference Proceedings. 2017;1890:1-8. doi:10.1063/1.5005208.
  36. Xue X, Yu Y, Ye R. Unsteady chemical kinetics behavior of AP/HTPB propellant with micro-scale model. Combustion Science and Technology. 2018;190(12):2164-2187. doi:10.1080/00102202.2018.1494594.
  37. You JS, Kang SC, Kweon SK, Kim HL, Ahn YH, Noh ST. Thermal decomposition kinetics of GAP ETPE/RDX-based solid propellant. Thermochimica Acta. 2012;537:51-56. doi:10.1016/j.tca.2012.02.032.
  38. Zhang Y, Cang Y, Yang S, Wang L. Heterogeneous propellant combustion with conjugated interface conditions. Computers and Fluids. 2022;240. doi:10.1016/j.compfluid.2022.105397.

Special Issue Subscription Original Research
Volume 13
Special Issue 03
Received 04/11/2024
Accepted 03/12/2024
Published 01/05/2025
Publication Time 178 Days


Login


My IP

PlumX Metrics