Development of Bio-Based Polymer Composites for Sustainable Construction Materials

Year : 2025 | Volume : 13 | Special Issue 04 | Page : 194 208
    By

    Rashid Hashmi,

  • N Krishnamoorthy,

  • S. Thulasi,

  • Paramasamy S,

  • D. Gouse Peera,

  • Rajvardhan Jigyasu,

  1. Professor of Practice, Department of Mass Communication, Sharda School of Media Film & Entertainment, Sharda University, Greater Noida, Uttar Pradesh, India
  2. Assistant Professor, Department of Computer Science and Applications (MCA), Faculty of Science and Humanities, SRM Institute of Science and Technology, Ramapuram, Chennai, Tamil Nadu, India
  3. Assistant Professor, Department of Mechanical Engineering, University College of Engineering, BIT Campus, Anna University, Tiruchirappalli, Tamil Nadu, India
  4. Associate Professor, Department of Mechanical Engineering, Sethu Institute of Technology, Tamil Nadu, India
  5. Assistant Professor, Department of Civil Engineering, Annamacharya University, Rajampet, Andhra Pradesh, India
  6. Assistant Professor, Department of Electrical Engineering, Netaji Subhas University of Technology, Delhi, India

Abstract

The demand for eco-friendly sustainable construction materials has gained significant interest in the development of bio-based polymer composites as ecologically suitable alternatives to traditional petrochemical-based polymer composites. The environmental problems associated with non-biodegradable, high-carbon-footprint polymer composites make their more bio-based counterparts an attractive option that offers both environmental and structural benefits. To evaluate environmental impact and industrial feasibility, a comprehensive life cycle assessment was performed. The methodology adopts optimized bio-based polymer matrices such as PLA and PHA and implants natural fibers and nano-enhanced fillers through reinforced fabrication processes. Mechanical testing, tensile, flexural, and impact strength assessment, thermal analysis, and durability studies were performed on the composites. Nano-enhanced composites have a novel self-healing mechanism through a microcapsule-based healing agent. The environmental performance of bio-based composites is thus compared with conventional materials using LCA. It was proved in the results that all had enhanced mechanical strength, thermal stability, and recovery of self-healing efficiency up to 80% after the formation of micro-cracks. Findings of LCA results show around 30–50% decrease in carbon footprint in comparison with synthetic composites. This study provides a scalable and sustainable solution for construction materials by optimizing the performance of bio-based polymer composites with superior mechanical performance and eco-friendliness to promote their industrial feasibility and support the transition toward sustainable building technologies.

Keywords: Bio-based polymer composites, self-healing materials, nano-filler, reinforcement, sustainable construction, life cycle assessment (LCA)

[This article belongs to Special Issue under section in Journal of Polymer and Composites (jopc)]

How to cite this article:
Rashid Hashmi, N Krishnamoorthy, S. Thulasi, Paramasamy S, D. Gouse Peera, Rajvardhan Jigyasu. Development of Bio-Based Polymer Composites for Sustainable Construction Materials. Journal of Polymer and Composites. 2025; 13(04):194-208.
How to cite this URL:
Rashid Hashmi, N Krishnamoorthy, S. Thulasi, Paramasamy S, D. Gouse Peera, Rajvardhan Jigyasu. Development of Bio-Based Polymer Composites for Sustainable Construction Materials. Journal of Polymer and Composites. 2025; 13(04):194-208. Available from: https://journals.stmjournals.com/jopc/article=2025/view=210293


Browse Figures

References

  1. Oliver-Cuenca, V., Salaris, V., Muñoz-Gimena, P. F., Agüero, Á., Peltzer, M. A., Alcázar, V., Arrieta, M. P., Sempere-Torregrosa, J., Pavón, C., Samper, M. D., Rodríguez Crespo, G., Kenny, J. M., López, D., & Peponi, L. (2024). Bio-based and biodegradable polymeric materials for a circular economy. Polymers, 16(21), 3015. https://doi.org/10.3390/polym16213015
  2. Krishnan, R., Kathirselvam, M., Senthil Kumar, M. S., & Kadhiresan, S. (2024). Development of novel sustainable biocomposite from polycaprolactone and Sesbania rostrata fiber. Polymer Composites. https://doi.org/10.1002/pc.28825
  3. Islam, M. R., Karim, F., Hasan, A. A., Afrose, T. D., Hasan, M. S., Sikdar, H., Siddique, A. B., & Begum, H. A. (2024). Sustainable development of three distinct starch-based bio-composites reinforced with the cotton spinning waste collected from fiber preparation stage. Heliyon, 10(4), e31534. https://doi.org/10.1016/j.heliyon.2024.e31534
  4. Yun Debbie, S. X., Muiruri, J. K., Wu, W.-Y., Yeo, J. C. C., Wang, S., Tomczak, N., Thitsartarn, W., Tan, B. H., Wang, P., Wei, F., Suwardi, A., Xu, J., Loh, X. J., Yan, Q., & Zhu, Q. (2024). Bio-polyethylene and polyethylene biocomposites: An alternative towards a sustainable future. Macromolecular Rapid Communications, 45(7), e2400064. https://doi.org/10.1002/marc.202400064
  5. Benchouia, H. E., Boussehel, H., Guerira, B., Sedira, L., Tedeschi, C., Becha, H. E., & Cucchi, M. (2024). An experimental evaluation of a hybrid bio-composite based on date palm petiole fibers, expanded polystyrene waste, and gypsum plaster as a sustainable insulating building material. Construction and Building Materials, 420, 135735. https://doi.org/10.1016/j.conbuildmat.2024.135735
  6. Wang, Q. L., Zhu, L., Wang, M., Cai, L., Ren, Y., Ge, S., & Gan, W. (2024). Development of eco-friendly and robust structural materials via binder-free lamination of waste biomass with help of finite element method. Journal of Cleaner Production, 442, 141715. https://doi.org/10.1016/j.jclepro.2024.141715
  7. Rehman, N. U., Ullah, K. S., Sajid, M., Ihsanullah, & Waheed, A. (2024). Preparation of sustainable composite materials from bio‐based domestic and industrial waste: Progress, problems, and prospects—A review. Advanced Sustainable Systems, 8(4), 2300587. https://doi.org/10.1002/adsu.202300587
  8. Colucci, G., Sacchi, F., Bondioli, F., & Messori, M. (2024). Fully bio-based polymer composites: Preparation, characterization, and LCD 3D printing. Polymers, 16(9), 1272. https://doi.org/10.3390/polym16091272
  9. Greco, P. F., Pepi, C., & Gioffrè, M. (2024). A novel biocomposite material for sustainable constructions: Metakaolin lime mortar and Spanish broom fibers. Journal of Building Engineering. https://doi.org/10.1016/j.jobe.2023.108425
  10. Santana, I., Felix, M., & Bengoechea, C. (2023). Sustainable Biocomposites Based on Invasive Rugulopteryx okamurae Seaweed and Cassava Starch. Sustainability. https://doi.org/10.3390/su16010076
  11. El-Shekeil, Y., Al-Oqla, F., Refaey, H. A., Bendoukha, S., & Barhoumi, N. (2024). Investigating the mechanical performance and characteristics of nitrile butadiene rubber date palm fiber reinforced composites for sustainable bio-based materials. Journal of Materials Research and Technology. https://doi.org/10.1016/j.jmrt.2024.01.092
  12. Alaneme, K. K., Anaele, J. U., Oke, T. M., Kareem, S. A., Adediran, M., Ajibuwa, O. A., & Anabaranze, Y. O. (2023). Mycelium based composites: A review of their bio-fabrication procedures, material properties and potential for green building and construction applications. Alexandria Engineering Journal. https://doi.org/10.1016/j.aej.2023.10.012
  13. Mamodiya and N. Tiwari, “Design and implementation of an intelligent single axis automatic solar tracking system”, Mater. today Proc., vol. 81, pp. 1148-1151, 2023.
  14. Souza, G. C., Ng, H., Charpentier, P. A., & Xu, C. (Charles). (2023). Recent Developments in Biobased Foams and Foam Composites for Construction Applications. ChemBioEng Reviews. https://doi.org/10.1002/cben.202300014
  15. Zulfiqar, A., Shah, A. ur R., Khalil, M. S., Azad, M. M., Zulfiqar, Y., Naseem, M. S., & Song, J.-I. (2023). Enhancing properties of jute/starch bio-composite material through incorporation of magnesium carbonate hydroxide pentahydrate: A sustainable approach. Materials Chemistry and Physics. https://doi.org/10.1016/j.matchemphys.2023.128690
  16. Mehta, J., Gupta, K., Lavania, S., Kumar, P., Chaudhary, V., & Gupta, P. (2023). Inherent roadmap in synthesis and applications of sustainable materials using oil based and microbial polymers. Materials Today Sustainability. https://doi.org/10.1016/j.mtsust.2023.100615
  17. Li, J., Li, D., Ma, Y., Zhou, S., Wang, Y., & Zhang, D. (2023). Bio-based hyperbranched epoxy resins: synthesis and recycling. Chemical Society Reviews. https://doi.org/10.1039/d3cs00713h
  18. Verma, N., Jujjavarapu, S. E., & Mahapatra, C. (2023). Green sustainable biocomposites: Substitute to plastics with innovative fungal mycelium based biomaterial. Journal of Environmental Chemical Engineering, 110396. https://doi.org/10.1016/j.jece.2023.110396
  19. Mamodiya U., G. Raigar, H. Meena, Design & simulation of tiffin food problem using fuzzy logic, International Journal for Science and Advance Research In Technology. (2018) 4, no. 10, 55–60.
  20. Zhang, H., Liao, W., Chen, G., & Ma, H. Q. (2023). Development and Characterization of Coal-Based Thermoplastic Composite Material for Sustainable Construction. Sustainability. https://doi.org/10.3390/su151612446
  21. McNeill, D., Pal, A., Mohanty, A. K., & Misra, M. (2023). High Biomass Filled Biodegradable Plastic in Engineering Sustainable Composites. Composites Part C: Open Access. https://doi.org/10.1016/j.jcomc.2023.100388
  22. Bourbia, S. M., Kazeoui, H., & Belarbi, R. (2023). A review on recent research on bio-based building materials and their applications. Materials for Renewable and Sustainable Energy. https://doi.org/10.1007/s40243-023-00234-7
  23. Rajeshkumar, L., Ramesh, M., Bhuvaneswari, V., Balaji, D., & Deepa, C. (2023). Synthesis and thermomechanical properties of bioplastics and biocomposites: a systematic review. Journal of Materials Chemistry B, 11(15), 3307–3337. https://doi.org/10.1039/d2tb02221d
  24. Bindiya Jain, Mr Jeetandra Singh, Dr. Udit Mamodiya. Improving Polymer Composite Properties through Reinforcement Learning guided Prototyping a Novel Approach for Material Engineering. Journal of Polymer and Composites. 2024; https://journals.stmjournals.com/jopc/article=2024/view=156890
  25. Wang, S., Muiruri, J. K., Soo, X. Y. D., Liu, S., Thitsartarn, W., Tan, B. H., Suwardi, A., Li, Z., Zhu, Q., & Loh, X. J. (2022). Bio-Polypropylene and Polypropylene-based Biocomposites: Solutions for a Sustainable Future. Chemistry-an Asian Journal, 18(2), e202200972. https://doi.org/10.1002/asia.202200972
  26. Palaniappan, M., Palanisamy, S., Khan, R. et al. Synthesis and suitability characterization of microcrystalline cellulose from Citrus x sinensis sweet orange peel fruit waste-based biomass for polymer composite applications. J Polym Res 31, 105 (2024). https://doi.org/10.1007/s10965-024-03946-0
  27. Palanisamy, S., Mayandi, K., Palaniappan, M., Alavudeen, A., Rajini, N., Vannucchi de Camargo, F., & Santulli, C. (2021). Mechanical Properties of Phormium Tenax Reinforced Natural Rubber Composites. Fibers, 9(2), 11. https://doi.org/10.3390/fib9020011

Special Issue Subscription Original Research
Volume 13
Special Issue 04
Received 03/02/2025
Accepted 09/05/2025
Published 16/05/2025
Publication Time 102 Days


Login


My IP

PlumX Metrics