A Review on Materials and Working Process Parameters of Selective Laser Sintering

Year : 2025 | Volume : 13 | Special Issue 02 | Page : 522 529
    By

    Rohit Pandey,

  • Ashish Kumar Shrivastava,

  • Sohail Bux,

  • Neha Choubey,

  • Rajneesh Gedam,

  • Rahul Agrawal,

  1. Assistant Professor, UGDX School of Technology, ATLAS Skill Tech University, Mumbai, Maharashtra, India
  2. Assistant Professor, Department of Mechanical Engineering, Sagar Institute of Science Technology & Research, Bhopal, Madhya Pradesh, India
  3. Professor, Department of Mechanical Engineering, AGNOS College of Technology, Ram Krishna Dharmarth Foundation University, Bhopal, Madhya Pradesh, India
  4. Associate Professor, School of sciences and Languages, VIT University, Bhopal, Madhya Pradesh, India
  5. Associate Professor, Department of Mechanical Engineering, Bhabha University, Bhopal, Madhya Pradesh, India
  6. Associate Professor, Department of Mechanical Engineering, Sagar Institute of Science Technology & Research, Bhopal, Madhya Pradesh, India

Abstract

The potential for additive manufacturing technology to replace some of the current conventional manufacturing methods makes it one of the research and development fields that is expanding quickly. With additive manufacturing, three-dimensional physical models are produced layer by layer from computer-aided design (CAD) models. Fully dense metal things may be produced more rapidly and accurately with additive manufacturing. The Selective Laser Sintering (SLS) procedure uses powder bed fusion, in which each layer of the powder bed is precisely fused by an electron or laser beam. The additive manufacturing method has the most potential for generating smaller and medium-sized quantities of either simpler or more complex metal objects. The process parameters directly affect the amount of energy delivered to the thin layer’s surface and the energy density absorbed by the powders, which in turn determines the physical and mechanical properties of the built parts, such as relative density, porosity, surface roughness, dimensional accuracy, strength, etc. This analysis of the parameter-property connection is carried out for the most researched oxide ceramic materials, which include various ceramic mixtures and the alumina and silica families. One of those factors that is essential for improving ceramic quality is reducing temperature gradient, which minimizes thermal stress. The history, condition, and difficulties of the SLS Technique are discussed in this paper. The essay focuses on how the SLS technique handles metal materials. It also discusses the materials, equipment, and applications of the SLS processes, as well as their benefits and drawbacks.

Keywords: CAD Models, Additive manufacturing, Rapid prototyping, Direct Metal laser sintering (DMLS), SLS.

[This article belongs to Special Issue under section in Journal of Polymer and Composites (jopc)]

aWQ6MjAzNDk1fGZpbGVuYW1lOmIyNGUwODkzLWktcG5nLndlYnB8c2l6ZTp0aHVtYm5haWw=
How to cite this article:
Rohit Pandey, Ashish Kumar Shrivastava, Sohail Bux, Neha Choubey, Rajneesh Gedam, Rahul Agrawal. A Review on Materials and Working Process Parameters of Selective Laser Sintering. Journal of Polymer and Composites. 2025; 13(02):522-529.
How to cite this URL:
Rohit Pandey, Ashish Kumar Shrivastava, Sohail Bux, Neha Choubey, Rajneesh Gedam, Rahul Agrawal. A Review on Materials and Working Process Parameters of Selective Laser Sintering. Journal of Polymer and Composites. 2025; 13(02):522-529. Available from: https://journals.stmjournals.com/jopc/article=2025/view=203498


Browse Figures

References

  1. Keshavamurthy.Y et al. “Studies on optimization of Selective Laser Sintering process to manufacture Fuel tanks”, AM Technical Paper. 2014.
  2. Levy, G. N, & Schindel, R. “Overview of layer manufacturing technologies, opportunities, options and applications for rapid tooling”. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 216(12), pg. 1621-1634. 2002.
  1. Debasish, D, Fritz, B. P, David. R, Lee. W. “Layer manufacturing: Current status and Future Trends”, ASME, 1, pp. 60-69. 2001.
  2. Kruth, J. P, Leu, M. C, & Nakagawa, T. “Progress in additive manufacturing and rapid prototyping”. CIRP Annals – Manufacturing Technology, 47(2), 1998, pp. 525-540, 6 June. 2014.
  3. E Yasa, J P. Kruth, “Microstructural investigation of Selective Laser Melting 316L stainless steel parts exposed to laser re-melting”, Procedia Engineering 19, pp.389-395. 2011
  4. Klimek, “The use of SLS technology in making permanent dental restorations, Prosthetics”, 12, pp.47-55.2012.
  5. Chetankumar M, et al. “A Review on Selective Laser Sintering Process on CL50WS Material”, IJSRD – International Journal for Scientific Research & Development| Vol. 3, Issue 01, 2015.
  6. Seyed Farid, Seyed Shirazi et al. “A review on powder-based additive manufacturing for ­­tissue engineering: selective laser sintering and inkjet 3D printing”. Science and Technology of Advanced Materials, Published 5 May. 2015.
  7. J P. Kruth, P. Mercelis, J. Van Vaerenbergh, L. Froyen, M. Rombouts, “Binding mechanisms in selective laser sintering and selective laser melting”, Rapid Prototyping Journal, Vol. 11 Iss:1, pp.26 – 36. 2005.
  8. Diego Manfredi, et al. “From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering Materials”. 2013, 6, pp. 856-869.
  9. Bin Qiana, et al. “Monitoring of temperature profiles and surface morphologies during laser sintering of alumina ceramics”, Journal of Asian Ceramic Societies 2, pp.123–131. 2014.
  10. Nastase-Dan Ciobota, et al. “Innovative technology through selective laser sintering in mechatronics, biomedical engineering and industry”. DOI: 10.13111/2066-8201.2011.3.1.5.
  11. D B et al. “Comparison of Infiltration Effect on Selective Laser Sintered Parts”, International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS Vol: 14 June. 2014.
  12. King, D. and Tansey, T. “Alternative materials for rapid tooling”, Journal of Materials Processing Technology, Vol. 121, No. 2-3, pp. 313-317. 2002.
  13. Gross, S.; Abel, E.W. “A finite element analysis of hollow stemmed hip prostheses as a means of reducing stress shielding of the femur”. Biomech, 34, pp.995–1003. 2001.
  14. Traini, T.; Mangano, C.et.al “Direct laser metal sintering as a new approach to fabrication of an isoelastic functionally graded material for manufacture of porous titanium dental implants”. Mater. 24, pp.1525– 1533. 2008.
  15. Mario C. Faustini, Richard R. Neptune, Richard H. Crawford, and Steven J. Stanhope. “Manufacture of Passive Dynamic Ankle–Foot Orthoses Using Selective Laser Sintering”, IEEE Transactions on Biomedical Engineering, Vol. 55, No. 2, February. 2008.
  16. Hayashi, K. et al. “Quantitative analysis of in vivo tissue responses to titanium-oxide and hydroxyapatite-coated titanium alloy”. Biomed. Mater. Res, 25, pp.515–523. 1991.
  17. Zhang, Y.; Tanner, K.E.; Harris, R.A. “The effects and interactions of fabrication parameters on the properties of selective laser sintered hydroxyapatite polyamide composite biomaterials”. Rapid Prototype. 2012, 18, pp.16–27. 2012.
  18. Yuhua Li, Chao Yang, et al. “New Developments of Ti-Based Alloys for Biomedical Applications”, Materials, 7, pp. 1709-1800. 2014.
  19. Zakrzewski et al. “Dimensional analysis of the effect of SLM parameters on surface roughness and material density”, 20th CIRP conference on electro physical and chemical machining, CIRP 95, pp. 115-120. 2020.
  20. Chetankumar M, et al. “A Review on Selective Laser Sintering Process on CL50WS Material”, IJSRD – International Journal for Scientific Research & Development| 3, Issue 01, 2015.
  21. Seyed Farid Seyed Shirazi et al. “A review on powder-based additive manufacturing for tissue engineering: selective laser sintering and inkjet 3D printing”. Science and Technology of Advanced Materials, Published 5 May 2015.
  22. J P. Kruth, P. Mercelis, J. Van Vaerenbergh, L. Froyen, M. Rombouts, “Binding mechanisms in selective laser sintering and selective laser melting”, Rapid Prototyping Journal, Vol. 11 Iss: 1, pp.26 – 36. 2005.
  23. Diego Manfredi, et al. “From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering Materials”. 6, pp. 856-869. 2013.
  24. Suman Das, “Producing Metal Parts with Selective Laser Sintering/Hot Isostatic Pressing”, JOM, 50 (12), pp. 17- 20. 1998.
  25. Bin Qiana, et al. “Monitoring of temperature profiles and surface morphologies during laser sintering of alumina ceramics”, Journal of Asian Ceramic Societies 2, pp.123–131. 2014.
  26. Nastase-Dan Ciobota, et al. “Innovative technology through selective laser sintering in mechatronics, biomedical engineering and industry”. DOI: 10.13111/2066-8201.2011.3.1.5
  27. D B et al. “Comparison of Infiltration Effect on Selective Laser Sintered Parts”, International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS Vol: 14 June. 2014
  28. Mike Shellabear, et al. “Materials for Direct Metal Laser-Sintering”, EOS GmbH EOS Finland. 2015.
  29. King, D. and Tansey, T. “Alternative materials for rapid tooling”, Journal of Materials Processing Technology, Vol. 121, No. 2-3, pp. 313-317. 2002.
  30. Manfred Schmida and Antonio Amado, “Materials perspective of polymers for additive manufacturing with selective laser sintering”, Inspire AG, Institute for Rapid Product Development, CH-9014 St. Gallen, Switzerland Konrad Wegener, 6 June. 2014.
  31. E Yasa, J P. Kruth, “Microstructural investigation of Selective Laser Melting 316L stainless steel parts exposed to laser re-melting”, Procedia Engineering 19 pp.389-395. 2011.
  32. Klimek, “The use of SLS technology in making permanent dental restorations, Prosthetics”, 12, pp.47-55. 2012.
  33. Mario C. Faustini, Richard R. Neptune, Richard H. Crawford, and Steven J. Stanhope “Manufacture of Passive Dynamic Ankle–Foot Orthoses Using Selective Laser Sintering” IEEE Transactions on Biomedical Engineering, Vol. 55, No. 2, February. 2008.
  34. Hayashi, K. et al. “Quantitative analysis of in vivo tissue responses to titanium-oxide and hydroxyapatite-coated titanium alloy”. J. Mater. Res. 25, pp.515–523. 1991.
  35. Traini, T.; Mangano, C.et.al “Direct laser metal sintering as a new approach to fabrication of an isoelastic functionally graded material for manufacture of porous titanium dental implants”. Mater. 24, pp.1525– 1533. 2008.
  36. Eosoly, S.; et.al L. “Selective laser sintering of hydroxyapatite/poly-e-caprolactone scaffolds”. Acta Bio mater. 6, pp.2511–2517. 2010.
  37. Savalani, M.M.; Hao, L.; Dickens, P.M.; Zhang, Y.; Tanner, K.E.; Harris, R.A. “The effects and interactions of fabrication parameters on the properties of selective laser sintered hydroxyapatite polyamide composite biomaterials”. Rapid Prototype. J.18, pp.16–27. 2012.
  38. Yuhua Li, Chao Yang, et al. “New Developments of Ti-Based Alloys for Biomedical Applications”, Materials, 7, pp. 1709-1800. 2014.
  39. Y et al. “Studies on optimization of Selective Laser Sintering process to manufacture Fuel tanks”, AM Technical Paper. 2014.
  40. Kumar, J P. Kruth, “Composites by rapid prototyping technology”, Materials and Design 31, 850–856, Belgium. 2010.
  41. Carlton Schmidt and Cain Hung, “3D Printing; Seeing the World in a New Dimension”. Journal of Additive Manufacturing, 243-256. 2012.
  42. Szilvœi-Nagy and G. Maty ´ asi, “Analysis of STL files,” Mathematical and Computer Modelling, vol. 38, no. 7–9, pp. 945–960, 2003.
  43. Iancu, D. Iancu, and A. Stamcioiu, “From Cad model to 3D print via STL” file format,” http://www.utgjiu.ro/rev mec/mecanica/pdf/2010-01/13 Catalin%20Iancu.pdf.
  44. Morvan, R. Hochsmann, and M. Sakamoto, “Pro Metal RCT(TM) process for fabrication of complex sand molds and sand cores,” Rapid Prototyping, vol. 11, no. 2, pp. 1–7, 2005.
  45. Sweet Onions Creations, “Architecture model and 3D printing sweet onion creations,” 2007.
  46. Phair, “Rapid prototyping: the next wave in architectural modeling,” Building Design & Construction, vol. 45, no. 11, pp. 15–16, 2004.
  47. Gibson, T. Kvan, and W. Ling, “Rapid prototyping for architectural models,” Rapid Prototyping Journal, vol. 8, no. 2, pp. 91–99, 2002.
  48. Giannatsis, V. Dedoussis, and D. Karalekas, “Architectural scale modelling using stereolithography,” Rapid Prototyping Journal, vol. 8, no. 3, pp. 200–207, 2002.
  49. Rengier, A. Mehndiratta, H. von Tengg-Kobligk et al., “3D printing based on imaging data: review of medical applications,” International Journal of Computer Assisted Radiology and Surgery, vol. 5, no. 4, pp. 335–341, 2010.
  50. J. James, M. A. Slabbekoorn, W. A. Edgin, and C. K. Hardin, “Correction of congenital malar hypoplasia using stereolithography for presurgical planning,” Journal of Oral and Maxillofacial Surgery, vol. 56, no. 4, pp. 512–517, 1998.
  51. Fielding, A. Bandyopadhyay, and B. Susmita, “Effects of silica and zinc oxide doping on mechanical and biological properties of 3D printed tricalcium phosphate tissue engineering scaffolds,” Dental Materials, vol. 28, no. 2, pp. 113–122, 2012.
  52. Suwanprateeb, R. Sanngam, W. Suvannapruk, and T. Panyathanmaporn, “Mechanical and in vitro performance of apatite-wollastonite glass ceramic reinforced hydroxyapatite composite fabricated by 3D-printing,” Journal of Materials Science, vol. 20, no. 6, pp. 1281–1289, 2009.

Special Issue Subscription Review Article
Volume 13
Special Issue 02
Received 12/11/2024
Accepted 10/12/2024
Published 12/03/2025
Publication Time 120 Days


Login


My IP

PlumX Metrics