Open Access
Bagirisoko Edison,
M. Achyutha Kumar Reddy,
V. Sree Lakshmi,
- Student, Department of Civil Engineering, Koneru Lakshmaiah Education Foundation, Vaddeswaram, Andhra Pradesh, India
- Assistant professor, Department of Civil Engineering, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences, Chennai, Tamil Nadu, India
- Assistant professor, Department of Civil Engineering, Koneru Lakshmaiah Education Foundation, Vaddeswaram, Andhra Pradesh, India
Abstract
Presently, geopolymer blocks are being produced by using industrial by-products like fly ash. This study focuses on the development of geopolymer cement blocks using the composition of bentonite and fly ash. The specific objective is to examine and optimize the geopolymer cement block parameters using a novel composition. The oxide ratio, alkali activator ratio, and molarity are considered variables. In contrast, the responses are considered as flow table, fresh density, compressive strength, compressive strength – temperature curing, density and water absorption. The mix matrix design was generated upon fixing the lower and upper limits of variables using response surface methodology (RSM). The laboratory experiments were conducted as per the mix matrix design to obtain the responses. The RSM model was developed using the values of responses for all mixes; analysis was also performed to verify the significance. It was found that all terms in the model were significant, showing a confidence level of more than 85 per cent. Furthermore, multi-objective optimization was also performed for the specified variables with a desirability of 1.0. At the outset, the development of geopolymer cement blocks was confirmed.
Keywords: Geopolymer, bentonite, fly ash, oxide ratio, alkali activator, molarity, response surface methodology (RSM)
[This article belongs to Special Issue under section in Journal of Polymer and Composites (jopc)]
Bagirisoko Edison, M. Achyutha Kumar Reddy, V. Sree Lakshmi. Multi-Objective Optimization of Geopolymer Cement Block Parameters Using Bentonite and Fly Ash. Journal of Polymer and Composites. 2024; 13(01):810-828.
Bagirisoko Edison, M. Achyutha Kumar Reddy, V. Sree Lakshmi. Multi-Objective Optimization of Geopolymer Cement Block Parameters Using Bentonite and Fly Ash. Journal of Polymer and Composites. 2024; 13(01):810-828. Available from: https://journals.stmjournals.com/jopc/article=2024/view=188536
Browse Figures
References
- Sharma, P. Singh, and K. Kapoor, “Effect of GGBS on Fly Ash Based Geopolymer Mortar at Ambient and Heat Curing,” Macromol. Symp., vol. 410, no. 1, pp. 1–5, 2023, doi: 10.1002/masy.202100321.
- K. Turner and F. G. Collins, “Carbon dioxide equivalent (CO2-e) emissions: A comparison between geopolymer and OPC cement concrete,” Constr. Build. Mater., vol. 43, pp. 125–130, 2013, doi: 10.1016/j.conbuildmat.2013.01.023.
- Gao, Q. L. Yu, and H. J. H. Brouwers, “Characterization of alkali activated slag-fly ash blends containing nano-silica,” Constr. Build. Mater., vol. 98, pp. 397–406, 2015, doi: 10.1016/j.conbuildmat.2015.08.086.
- K. W. Lee and J. S. J. Van Deventer, “The effect of ionic contaminants on the early-age properties of alkali-activated fly ash-based cements,” Cem. Concr. Res., vol. 32, no. 4, pp. 577–584, 2002, doi: 10.1016/S0008-8846(01)00724-4.
- Palomo, M. W. Grutzeck, and M. T. Blanco, “Alkali-activated fly ashes: A cement for the future,” Cem. Concr. Res., vol. 29, no. 8, pp. 1323–1329, 1999, doi: 10.1016/S0008-8846(98)00243-9.
- Karolina, J. Tarigan, H. Hardjasaputra, and R. A. D. Silalahi, “Analysis of Geopolymer Mortar Compressive Strength Based on Fly Ash and GGBFS as Patch Repair Material,” IOP Conf. Ser. Earth Environ. Sci., vol. 1195, no. 1, 2023, doi: 10.1088/1755-1315/1195/1/012032.
- Vijay and M. Achyutha Kumar Reddy, “Optimization of bentonite modified cement mortar parameters at elevated temperatures using RSM,” IOP Conf. Ser. Mater. Sci. Eng., vol. 1197, no. 1, p. 012040, 2021, doi: 10.1088/1757-899x/1197/1/012040.
- Jo, L. Soto, M. Arocho, J. St John, and S. Hwang, “Optimum mix design of fly ash geopolymer paste and its use in pervious concrete for removal of fecal coliforms and phosphorus in water,” Constr. Build. Mater., vol. 93, pp. 1097–1104, 2015, doi: 10.1016/j.conbuildmat.2015.05.034.
- Singh, P. Kumar, and P. Goyal, “Reviewing the behaviour of high volume fly ash based self compacting concrete,” J. Build. Eng., vol. 26, no. July, p. 100882, 2019, doi: 10.1016/j.jobe.2019.100882.
- Tian, X. Tang, Z. Xiu, H. Zhou, and Z. Xue, “The mechanical properties improvement of environmentally friendly fly ash-based geopolymer mortar using bio-mineralization,” J. Clean. Prod., vol. 332, no. June 2021, p. 130020, 2022, doi: 10.1016/j.jclepro.2021.130020.
- Latawiec, P. Woyciechowski, and K. J. Kowalski, “Sustainable concrete performance—CO2-emission,” Environ. – MDPI, vol. 5, no. 2, pp. 1–14, 2018, doi: 10.3390/environments5020027.
- A. K. Reddy, V. R. Rao, K. N. Chaitanya, and V. K. C. Khed, “Optimization of Bentocrete parameters using Response Surface Methodology (RSM),” AIMS Mater. Sci., vol. 8, no. 2, pp. 221–246, 2021, doi: 10.3934/matersci.2021015.
- Afzal, K. Shahzada, M. Fahad, S. Saeed, and M. Ashraf, “Assessment of early-age autogenous shrinkage strains in concrete using bentonite clay as internal curing technique,” Constr. Build. Mater., vol. 66, no. September, pp. 403–409, 2014, doi: 10.1016/j.conbuildmat.2014.05.051.
- E. Shabab, K. Shahzada, B. Gencturk, M. Ashraf, and M. Fahad, “Synergistic effect of fly ash and bentonite as partial replacement of cement in mass concrete,” KSCE J. Civ. Eng., vol. 20, no. 5, pp. 1987–1995, 2016, doi: 10.1007/s12205-015-0166-x.
- M. Q. Taklymi, O. Rezaifar, and M. Gholhaki, “Investigating the properties of bentonite and kaolin modified concrete as a partial substitute to cement,” SN Appl. Sci., vol. 2, no. 12, 2020, doi: 10.1007/s42452-020-03380-z.
- -I. I. I. M. Reviews, “Yearbook 2015,” vol. 2015, no. 0712, 2017.
- Mirza, M. Riaz, A. Naseer, F. Rehman, A. N. Khan, and Q. Ali, “Pakistani bentonite in mortars and concrete as low cost construction material,” Appl. Clay Sci., vol. 45, no. 4, pp. 220–226, 2009, doi: 10.1016/j.clay.2009.06.011.
- A. Khushnood, S. A. Rizwan, S. A. Memon, J. M. Tulliani, and G. A. Ferro, “Experimental Investigation on Use of Wheat Straw Ash and Bentonite in Self-Compacting Cementitious System,” Adv. Mater. Sci. Eng., vol. 2014, no. December, 2014, doi: 10.1155/2014/832508.
- Achyutha Kumar Reddy and V. Ranga Rao, “Utilization of bentonite in concrete: A review,” Int. J. Recent Technol. Eng., vol. 7, no. 6C2, pp. 541–545, 2019.
- Amin et al., “Effect of bentonite on fly ash and bottom ash based engineered geopolymer composite,” Ris. Geol. dan Pertamb., vol. 33, no. 1, 2023, doi: 10.55981/risetgeotam.2023.1225.
- Davidovits, “Geopolymers: Ceramic-like inorganic polymers,” J. Ceram. Sci. Technol., vol. 8, no. 3, pp. 335–350, 2017, doi: 10.4416/JCST2017-00038.
- Harmaji, A. M. Imran, B. Sunendar, M. S. Lazuardi, I. Khairunnasari, and A. Sobandi, “Effect of air-cooled slag and granulated blast furnace slag addition as substitutor on fly ash based geopolymer,” AIP Conf. Proc., vol. 1887, no. September, 2017, doi: 10.1063/1.5003502.
- Dong, M. Elchalakani, and A. Karrech, “Curing Conditions of Alkali-Activated Fly Ash and Slag Mortar,” J. Mater. Civ. Eng., vol. 32, no. 6, pp. 1–11, 2020, doi: 10.1061/(asce)mt.1943-5533.0003233.
- Duxson, J. L. Provis, G. C. Lukey, and J. S. J. van Deventer, “The role of inorganic polymer technology in the development of ‘green concrete,’” Cem. Concr. Res., vol. 37, no. 12, pp. 1590–1597, 2007, doi: 10.1016/j.cemconres.2007.08.018.
- Hosseini, N. A. Brake, M. Nikookar, Ö. Günaydın-Şen, and H. A. Snyder, “Mechanochemically activated bottom ash-fly ash geopolymer,” Cem. Concr. Compos., vol. 118, no. December 2020, 2021, doi: 10.1016/j.cemconcomp.2021.103976.
- Lyu, J. Xiao, A. Singh, and T. Ye, “The influence of recycled aggregate on the properties of geopolymeric recycled concrete: A comprehensive review,” J. Asian Concr. Fed., vol. 9, no. 2, pp. 33–49, 2023, doi: 10.18702/acf.2023.9.2.33.
- Saloma, A. Saggaff, Hanafiah, and A. Mawarni, “Geopolymer Mortar with Fly Ash,” MATEC Web Conf., vol. 78, pp. 1–6, 2016, doi: 10.1051/matecconf/20167801026.
- R. Brough, M. Holloway, J. Sykes, and A. Atkinson, “Sodium silicate-based alkali-activated slag mortars. Part II. The retarding effect of additions of sodium chloride or malic acid,” Cem. Concr. Res., vol. 30, no. 9, pp. 1375–1379, 2000, doi: 10.1016/S0008-8846(00)00356-2.
- Hardjito, C. C. Cheak, C. Ho, and L. Ing, “Strength and Setting Times of Low Calcium Fly Ash-based Geopolymer Mortar Strength and Setting Times of Low Calcium Fly Ash-based Geopolymer Mortar,” no. May, pp. 2–11, 2014, doi: 10.5539/mas.v2n4p3.
- Chindaprasirt and W. Chalee, “Effect of sodium hydroxide concentration on chloride penetration and steel corrosion of fly ash-based geopolymer concrete under marine site,” Constr. Build. Mater., vol. 63, pp. 303–310, 2014, doi: 10.1016/j.conbuildmat.2014.04.010.
- Man, M. Aminul Haque, and B. Chen, “Engineering properties and microstructure analysis of magnesium phosphate cement mortar containing bentonite clay,” Constr. Build. Mater., vol. 227, p. 116656, 2019, doi: 10.1016/j.conbuildmat.2019.08.037.
- Davidovits, “Global Warming Impact on the Cement and Aggregates Industries,” vol. 6, no. 2, pp. 263–278, 1994.
- C. Montgomery, Design and Analysis of Experiments Eighth Edition. 2012. doi: 10.1198/tech.2006.s372.
- C. Khed, B. S. Mohammed, M. S. Liew, and N. A. W. Abdullah Zawawi, “Development of response surface models for self-compacting hybrid fibre reinforced rubberized cementitious composite,” Constr. Build. Mater., vol. 232, p. 117191, 2020, doi: 10.1016/j.conbuildmat.2019.117191.
- S. Mohammed, M. S. Liew, W. S. Alaloul, V. C. Khed, C. Y. Hoong, and M. Adamu, “Properties of nano-silica modified pervious concrete,” Case Stud. Constr. Mater., vol. 8, no. March, pp. 409–422, 2018, doi: 10.1016/j.cscm.2018.03.009.
- Ferdosian and A. Camões, “Eco-efficient ultra-high performance concrete development by means of response surface methodology,” Cem. Concr. Compos., vol. 84, pp. 146–156, 2017, doi: 10.1016/j.cemconcomp.2017.08.019.
- VC Khed, V Pesaralanka, M Adamu, YE Ibrahim, M Azab, M Reddy, Ahmad Hakamy, Ahmed Farouk Deifalla., “Optimization of graphene oxide incorporated in fly ash-based self-compacting concrete” Buildings, Vol 12 (11), pp1-18, 2022.
- N. Reddy and T. Meena, “An experimental investigation on mechanical behaviour of eco-friendly concrete,” IOP Conf. Ser. Mater. Sci. Eng., vol. 263, no. 3, pp. 0–9, 2017, doi: 10.1088/1757-899X/263/3/032010.
- International, “iTeh Standards iTeh Standards Document,” vol. 10, no. Reapproved, pp. 1–5, 2021, doi: 10.1520/C0033.
- Adamu, S. I. Haruna, Y. E. Ibrahim, and H. Alanazi, “Evaluation of the mechanical performance of concrete containing calcium carbide residue and nano silica using response surface methodology,” Environ. Sci. Pollut. Res., pp. 67076–67102, 2022, doi: 10.1007/s11356-022-20546-x.

Journal of Polymer & Composites
| Volume | 13 |
| Special Issue | 01 |
| Received | 20/08/2024 |
| Accepted | 28/09/2024 |
| Published | 15/11/2024 |
Login
PlumX Metrics