Open Access
Naga Venkata Srinivas Borra,
Veera Venkata Krishna Prasad Davuluri,
Sarella Naresh Kumar,
Dorathi kare,
M. Venkata Kiran Kumar,
Ksbsvs Sastry,
SK. Arief,
- Research Scholar, Department of Mechanical Engineering, Acharya Nagarjuna University, Guntur – 522510, Andhra Pradesh, India
- Professor, Department of Mechanical Engineering, R V R & J C College of Engineering, Guntur, Andhra Pradesh, India
- Assistant Professor, Department of Mechanical Engineering, Vardhaman College of Engineering, Hyderabad, Telangana, India
- Assistant Professor, Department of Mechanical Engineering, Sri Vasavi Engineering College, Tadepalligudem, Andhra Pradesh, India
- Assistant Professor, Department of Mechanical Engineering, Sasi Institute of Technology and Engineering, Tadepalligudem, Andhra Pradesh, India
- Assistant Professor, Department of Mechanical Engineering, Sri Vasavi Engineering College, Tadepalligudem, Andhra Pradesh, India
- Assistant Professor, Department of Mechanical Engineering, Sri Vasavi Engineering College, Tadepalligudem, Andhra Pradesh, India
Abstract
This paper presents comprehensive experimental results focused on the deformation and densification behavior of sintered AA2618 – 2% Cr3C2 metal matrix preforms. The study specifically examines preforms with varying aspect ratios subjected to a cold upsetting process. To create the powder preforms, an initial theoretical density of 89% was achieved using a cylindrical die on a 600 kN hydraulic press. The sintering process was conducted in an electric muffle furnace, where the preforms were heated to a temperature of 530 °C for a duration of 90 minutes. This heat treatment is crucial for achieving the desired micro structural properties of the composite. Once sintering was complete, each compact was subjected to a carefully controlled incremental compressive load of 0.05 MN. This loading continued until a visible crack appeared on the free surface of the material, indicating the onset of failure. The choice of cold upsetting as the experimental method was driven by its effectiveness in evaluating the mechanical performance of composite preforms. Through this method, the study aims to gain valuable insights into the deformation characteristics and densification processes of the AA2618 – 2% Cr3C2 composites, contributing to a better understanding of their potential applications in various engineering fields. The findings revealed that the AA2618 – 2% Cr3C2 composite with an aspect ratio of 0.5 exhibited a higher relative density compared to composites with other aspect ratios. This increased relative density is significant as it correlates with improved formability stress index and, consequently, enhanced workability. In summary, the results suggest that the specific aspect ratio of 0.5 provides the best combination of density and workability for this composite material, making it a favorable choice for applications requiring superior mechanical performance.
Keywords: Powder metallurgy; 2% Cr3C2; Metal matrix composites; cold upsetting; Density; Sintering
[This article belongs to Special Issue under section in Journal of Polymer and Composites (jopc)]
Naga Venkata Srinivas Borra, Veera Venkata Krishna Prasad Davuluri, Sarella Naresh Kumar, Dorathi kare, M. Venkata Kiran Kumar, Ksbsvs Sastry, SK. Arief. Deformation and Densification Behaviour of Sintered Aluminium Alloy and Chromium Carbide Metal Matrix Preforms. Journal of Polymer and Composites. 2024; 13(01):125-131.
Naga Venkata Srinivas Borra, Veera Venkata Krishna Prasad Davuluri, Sarella Naresh Kumar, Dorathi kare, M. Venkata Kiran Kumar, Ksbsvs Sastry, SK. Arief. Deformation and Densification Behaviour of Sintered Aluminium Alloy and Chromium Carbide Metal Matrix Preforms. Journal of Polymer and Composites. 2024; 13(01):125-131. Available from: https://journals.stmjournals.com/jopc/article=2024/view=187992
Browse Figures
References
- Kannan C, Ramanujam R. Comparative study on the mechanical and microstructural characterisation of AA 7075 nano and hybrid nanocomposites produced by stir and squeeze casting. Journal of Advanced Research. 2017 Jul 1;8[4]:309–19.
- Prasad KNP, Ramachandra M. Determination of Abrasive Wear Behaviour of Al-Fly ash Metal Matrix Composites Produced by Squeeze Casting. Materials Today: Proceedings [Internet]. 2018;5[1]:2844–53. Available from: https://doi.org/10.1016/j.matpr.2018.01.075
- Ghasali E, Alizadeh M, Niazmand M, Ebadzadeh T. Fabrication of magnesium-boron carbide metal matrix composite by powder metallurgy route: Comparison between microwave and spark plasma sintering. Journal of Alloys and Compounds [Internet]. 2017;697:200–7. Available from: http://dx.doi.org/10.1016/j.jallcom.2016.12.146
- Yao YT, Jiang L, Fu GF, Chen LQ. Wear behavior and mechanism of B4C reinforced Mg-matrix composites fabricated by metal-assisted pressureless infiltration technique. Transactions of Nonferrous Metals Society of China [English Edition] [Internet]. 2015;25[8]:2543–8. Available from: http://dx.doi.org/10.1016/S1003-6326[15]63873-0
- Domnich V, Reynaud S, Haber RA, Chhowalla M. Boron carbide: Structure, properties, and stability under stress. Journal of the American Ceramic Society. 2011;94[11]:3605–28.
- Lu R, Miller DJ, Du Frane WL, Chandrasekaran S, Landingham RL, Worsley MA, et al. Negative additive manufacturing of complex shaped boron carbides. Journal of Visualized Experiments. 2018;2018[139]:1–7.
- R. R, G. P. Fabrication and Mechanical Properties of Aluminium-Boron Carbide Composites. International Journal of Materials and Biomaterials Applications [Internet]. 2012;2[3]:15–8. Available from: http://urpjournals.com/tocjnls/19_12v2i3_1.pdf
- Chen L, Yao Y. Processing, microstructures, and mechanical properties of magnesium matrix composites: A review. Acta Metallurgica Sinica [English Letters]. 2014;27[5]:762–74.
- Rana HG, Badheka VJ, Kumar A. Fabrication of Al7075 / B4C Surface Composite by Novel Friction Stir Processing [FSP] and Investigation on Wear Properties. Procedia Technology. 2016;23:519–28.
- Vettivel SC, Selvakumar N, Leema N. Experimental and prediction of sintered Cu-W composite by using artificial neural networks. Materials and Design. 2013;45:323–35.
- Varma VK, Kamat S V., Mahajan YR, Kutumbarao V V. Cyclic stress response of Al-Cu-Mg alloy matrix composites with SiCp of varying sizes. Scripta Materialia. 1998;38[10]:1571–5.
- Sridhar I, Fleck NA. Yield behaviour of cold compacted composite powders. Acta Materialia. 2000;48[13]:3341–52.
- Szczepanik S, Lehnert W. The formability of the Al-5%SiC composite obtained using P/M method. Journal of Materials Processing Technology. 1996;60[1–4]:703–9.
- NARAYANASAMY P, SELVAKUMAR N. Tensile, compressive and wear behaviour of self-lubricating sintered magnesium based composites. Transactions of Nonferrous Metals Society of China [English Edition] [Internet]. 2017;27[2]:312–23. Available from: http://dx.doi.org/10.1016/S1003-6326[17]60036-0
- Ananthanarayanan R, Ahmed Z, Prasad A, Narayan S. Strain hardening analysis and modelling of its parameters for sintered Al and Al-1%C preforms during cold upsetting. Journal of Materials Research and Technology [Internet]. 2019;8[2]:1789–97. Available from: https://doi.org/10.1016/j.jmrt.2018.12.009
- Selvakumar N, Narayanasamy R. Phenomenon of strain hardening behaviour of sintered aluminium preforms during cold axial forming. Journal of Materials Processing Technology. 2003;142[2]:347–54.
- Narayan S, Rajeshkannan A. Densification behaviour in forming of sintered iron-0.35% carbon powder metallurgy preform during cold upsetting. Materials and Design. 2011;32[2]:1006–13.
- Ramesh T, Prabhakar M, Narayanasamy R. Workability studies on Al-5%SiC powder metallurgy composite during cold upsetting. International Journal of Advanced Manufacturing Technology. 2009;44[3–4]:389–98.
- Narayanasamy R, Ramesh T, Prabhakar M. Effect of particle size of SiC in aluminium matrix on workability and strain hardening behaviour of P/M composite. Materials Science and Engineering: A. 2009;504[1–2]:13–23.
- Narayanasamy R, Anandakrishnan V, Pandey KS. Effect of geometric work-hardening and matrix work-hardening on workability and densification of aluminium-3.5% alumina composite during cold upsetting. Materials and Design. 2008;29[8]:1582–99.
- Poshal G, Ganesan P. An analysis of formability of aluminium preforms using neural network. Journal of Materials Processing Technology. 2008;205[1–3]:272–82.
- Huang CC, Cheng JH. An investigation into the forming limits of sintered porous materials under different operational conditions. Journal of Materials Processing Technology. 2004;148[3]:382–93.
- Rajeshkannan A. Workability studies on cold upsetting of sintered copper alloy preforms. Materials Research. 2010;13[4]:457–64.

Journal of Polymer and Composites
| Volume | 13 |
| Special Issue | 01 |
| Received | 02/08/2024 |
| Accepted | 09/09/2024 |
| Published | 06/12/2024 |
| Publication Time | 126 Days |
PlumX Metrics
