Investigation of Residual Stress, and corrosion behavior of AA6082/Al 2 O 3 /C/ Si 3 N 4 Composite Material

Open Access

Year : 2025 | Volume : 13 | Special Issue 01 | Page : 1104 1109
    By

    Dhananjay Kumar,

  • Yashpal,

  • Ratnesh Kumar Sharma,

  1. Research Scholar, Department of Mechanical Engineering, Poornima University, Jaipur, Rajasthan, India
  2. Associate Professor, Department of Mechanical Engineering, Poornima University, Jaipur, Rajasthan, India
  3. Associate Professor, Department of Mechanical Engineering, Poornima College of Engineering, Jaipur, Rajasthan, India

Abstract

The main objective of the current study was to create AA6082/ Al2O3/C/Si3N4 Composite Material by the use of stir casting. The properties of the AA6082/ Al2O3/C/ Si3N4 Composite Material shown a significant improvement, with a micro-hardness rise of 13.5% and a residual stress decrease of 60%. As the testing parameters were increased, the residual stress of the AA6082/ Al2O3/C/ Si3N4 Composite Material rapidly decreased from -65MPa to -15MPa. An electromagnetic stirrer was used in this study’s stir casting process to create the AA6082/ Al2O3/C/ Si3N4 Composite Material. After using acetone to clean them, the AA6082 rods were divided into smaller pieces and heated to 850°C in an electric muffle furnace. The crucible was then used to melt the rods. The findings of the residual stress test showed a 60% decrease. The current discovery reported an increase in the hardness of the composite material AA6082/ Al2O3/C/ Si3N4 Composite. Experimental research has demonstrated that the development of nitrides and oxides in the manufactured composite leads to a decrease in residual stress. As the testing parameters were increased, the micro-hardness of the AA6082/ Al2O3/C/ Si3N4 Composite Material rapidly increased from 210 HV to 260 HV. The corrosion test results also revealed a notable mass loss of the AA6082/ Al2O3/C/ Si3N4 Composite Material sample, with decreases of approximately 55.2% after 1.5 hours, 43.1% after 2.5 hours, and 32% after 3.5 hours of exposure. Experimental research has demonstrated that the development of nitrides and oxides in the manufactured composite leads to a decrease in mass loss. When the generated composite solidifies, the increased dislocation density causes a decrease in grain size, which may be the cause of the increase in micro-hardness.

Keywords: Composite; Corrosion test; AA6082/ Al 2 O 3 /C/ Si 3 N 4 ; Composite; Residual stress.

[This article belongs to Special Issue under section in Journal of Polymer and Composites (jopc)]

How to cite this article:
Dhananjay Kumar, Yashpal, Ratnesh Kumar Sharma. Investigation of Residual Stress, and corrosion behavior of AA6082/Al 2 O 3 /C/ Si 3 N 4 Composite Material. Journal of Polymer and Composites. 2024; 13(01):1104-1109.
How to cite this URL:
Dhananjay Kumar, Yashpal, Ratnesh Kumar Sharma. Investigation of Residual Stress, and corrosion behavior of AA6082/Al 2 O 3 /C/ Si 3 N 4 Composite Material. Journal of Polymer and Composites. 2024; 13(01):1104-1109. Available from: https://journals.stmjournals.com/jopc/article=2024/view=187790


Browse Figures

References

  1. Nevshupa, M. Conte, A. del Campo, E. Roman, Analysis of tribochemical decomposition of two imidazolium ionic liquids on Ti–6Al–4V through Mechanically Stimulated Gas Emission Spectrometry, Tribol Int 102 (2016) 19–27.
  2. J. Profito, E. Tomanik, D.C. Zachariadis, Effect of cylinder liner wear on the mixed lubrication regime of TLOCRs, Tribol Int 93 (2016) 723–732.
  3. B. Zavos, P.G. Nikolakopoulos, Simulation of piston ring tribology with surface texturing for internal combustion engines, Lubr Sci 27 (2015) 151–176.
  4. Igartua, R. Nevshupa, X. Fernandez, M. Conte, R. Zabala, J. Bernsaola, Alternative eco-friendly lubes for clean two-stroke engines, Tribol Int 44 (2011) 727–736.
  5. Ankit Tyagi, Deepak Sharma, 2018, “Characterization of AA6082/Si3N4 Composites”, 1st International Conference on New Frontiers in Engineering, Science & Technology, pp. 231-237, ISBN: 978-93-86238-41-2
  6. Ajit Kumar Senapati, R. I. Ganguly, R.R. Dash, P.C. Mishra, B. C. Routra, Production, characterization and analysis of mechanical properties of newly developed novel aluminium silicon alloy based metal matrix composited, Procedia Materials Science 5 (2014) 472-481.
  7. Pardeep Sharma, Dinesh Khanduja, Satpal Sharma, Parametic study of dry sliding wear of aluminium metal matrix composites by response surface methodology, Materials Today: Proceeding 2 (2015) 2687-2697.
  8. Manoj Singla, D Deepak Dwivedi, Lakhvir Singh, Vikas Chawla, Development of Aluminium Based Silicon Carbide Particulate Metal Matrix Composite, Journal of Minerals & Materials Characterization & Engineering 8 (2009) 455-467.
  9. Ankit Tyagi, Yashwant koli, 2017, “Crictical Review of Fabrication & Characterization of Metal Matrix Composites”, International Journal on Future Revolution in Computer Science & Communication Engineering, Vol. 3, Issue, 11, pp. 68-73, ISSN: 2454-4248.
  10. Ashok K.R. Mishra, Ravindra Yadav, R.K. Srivastava, Eur. J. Sci. Res. 98 (2013) 542–550. ISSN 1450-216X / 1450-202X
  11. Ravi Yadav, Ravindra Yadav, Ashok K.R. Mishra, et al., Tribological Behaviour of Al6061/Al2O3/Flyash Metal, in: Matrix Composite, National conference on Advances in mechanical Engineering, 2014, pp. 301–307.
  12. Md Abdul Maleque, Md Rezaul Karim, Tribological behavior of dual and triple particle size SiC reinforced Al-MMCs: a comparative study, Indus. Lubric. Tribol. 60(4) (2012) 189–194.
  13. Ravi Kumar et al., Influence of particle size on dry sliding friction and wear behavior of fly ash particle reinforced A380 Al matrix composites, Eur. J. Sci. Res. 60 (3) (2011) 410–420.
  14. Nevshupa, M. Conte, A. del Campo, E. Roman, Analysis of tribochemical decomposition of two imidazolium ionic liquids on Ti–6Al–4V through Mechanically Stimulated Gas Emission Spectrometry, Tribol Int 102 (2016) 19–27.
  15. J. Profito, E. Tomanik, D.C. Zachariadis, Effect of cylinder liner wear on the mixed lubrication regime of TLOCRs, Tribol Int 93 (2016) 723–732.
  16. B. Zavos, P.G. Nikolakopoulos, Simulation of piston ring tribology with surface texturing for internal combustion engines, Lubr Sci 27 (2015) 151–176.
  17. Igartua, R. Nevshupa, X. Fernandez, M. Conte, R. Zabala, J. Bernaola, Alternative eco-friendly lubes for clean two-stroke engines, Tribol Int 44 (2011) 727–736.
  18. A. Picas, A. Forn, G. Matthäus, HVOF composite coatings as an alternative to hard chrome for pistons and valves, Wear 261 (2006) 477–484.
  19. Skopp, N. Kelling, M. Woydt, L.M. Berger, Thermally sprayed titanium suboxide composite coatings for piston ring/cylinder liners under mixed lubrication and dry-running conditions, Wear 262 (2007) 1061–1070.
  20. Borghi, E. Gualtieri, D. Marchetto, L. Moretti, S. Valeri, Tribological effects of surface texturing on nitriding steel for high-performance engine applications, Wear 265 (2008) 1046–1051.
  21. Friedrich, G. Berg, E. Broszeit, F. Rick, J. Holland, PVD CrxN composite coatings for tribological application on piston rings, Surf Coat Technol 97 (1997) 661–668.
  22. Ashok, N. Murugan, Metallurgical and mechanical characterization of stir cast AA6061-T6- AlNp composite, Materials and Design 40 (2012) 52- 58.
  23. Ankit Tyagi, R S Walia, Qasim Murtaza, “Tribological behavior of HVOF composite coating for wear resistance applications” Materials Research Express, Volume 6, Number 12.
  24. I Dinaharan, N Murugan, S Parameswaran, Influence of in situ formed ZrB2particles on microstructure and mechanical properties of AA6061 metal matrix composites, Mater Sci Eng A 528 (2011) 5733–40.
  25. Ankit Tyagi, Shailesh Mani Pandey, R.S. Walia, Qasim Murtaza, “Characterization and parametric optimization of tribological properties of Mo blend composite coating”, Material research express, Mater. Res. Express 6 (2019).
  26. S. Ramesh, R. Keshavamurthy, B.H. Channabasappa, S. Pramod, Friction and wear behaviour of Ni-P coated Si3N4 reinforced Al6061 composites, Tribology International 43 (2010) 623−634.
  27. Arik, Effect of mechanical alloying process on mechanical properties of _-Si3N4 reinforced aluminium-based composite materials, Materials and Design 29 (2008) 1856−1861.
  28. Ankit Tyagi, S M Pandey, Kalpna Gupta, R.S. Walia, Qasim Murtaza, Kumar Krishen, “Tribological behavior of sustainable Carbon-based Composite coating for wear resistance applications” Materials Research Express, Volume 6, Number 12

Special Issue Open Access Review Article
Volume 13
Special Issue 01
Received 03/09/2024
Accepted 21/09/2024
Published 07/11/2024
Publication Time 65 Days


Login


My IP

PlumX Metrics