Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes

Year : 2025 | Volume : 15 | Issue : 02 | Page : 52 60
    By

    Arvinder Singh Channi,

  • Manjot kaur Channi,

  1. Professor, Department of mechanical Engineering, Guru kashi University, Talwandi Sabo, Punjab,
  2. General Secretary, Department of Electronics and Communication, National Institute of Technology, Delhi, India

Abstract

Increasing demand for lightweight, performance-oriented components in automotive, aerospace, and defense industries has driven advancements in squeeze casting, a hybrid technique merging forging and die-casting advantages to produce near-net-shape aluminum matrix composites (AMCs) with superior mechanical-tribological properties. This review critically examines the interplay of process parameters (e.g., squeeze pressure: 70–150 MPa, melt temperature: 650–800°C), reinforcement characteristics (volume fraction ≤10%, particle size: 10–71µm), and interfacial engineering strategies (flux-assisted bonding, ultrasonic dispersion) in optimizing AMC performance. Key findings reveal that squeeze pressure (95–105 MPa) and controlled solidification (die temperature: 150–250°C) minimize porosity, refine grain structures (e.g., 90→60µm grain size), and enhance tensile strength (up to 232 MPa) and hardness (up to 58 HRF). Reinforcement strategies, such as hybrid Al₂O₃/SiC systems, improve wear resistance by 78%, while interfacial modifications (e.g., K₂TiF₆ flux, Ti/Mg additions) suppress harmful intermetallics and boost load transfer efficiency. Despite challenges like particle agglomeration and brittle fracture, squeeze-cast AMCs demonstrate forged-grade properties, outperforming conventional stir/sand casting in strength (UTS +80%), corrosion resistance (+72%), and dimensional precision. This synthesis underscores squeeze casting’s viability for industrial applications requiring defect-free, high-integrity components, while identifying optimal parameter windows and future research directions for scalable production.

Keywords: Squeeze Casting, Aluminum Matrix Composites (AMCs),Hybrid Composites Conventional Casting Methods, Ultrasonic-Assisted Casting

[This article belongs to Journal of Materials & Metallurgical Engineering ]

How to cite this article:
Arvinder Singh Channi, Manjot kaur Channi. Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes. Journal of Materials & Metallurgical Engineering. 2025; 15(02):52-60.
How to cite this URL:
Arvinder Singh Channi, Manjot kaur Channi. Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes. Journal of Materials & Metallurgical Engineering. 2025; 15(02):52-60. Available from: https://journals.stmjournals.com/jomme/article=2025/view=215502


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Regular Issue Subscription Review Article
Volume 15
Issue 02
Received 18/06/2025
Accepted 27/06/2025
Published 01/07/2025
Publication Time 13 Days
250

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