Mathematical Modelling and Experimental Analysis of a 3D Printed PLA UAV Propeller using NACA 4412 Airfoil

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Year : 2026 | Volume : 14 | 03 | Page :
    By

    Mubina,

  • Sushila Rani,

  1. Research Scholar, Department of Mechanical Engineering, Delhi Technological University, Delhi, India
  2. Associate Professor, Department of Mechanical Engineering, Delhi Technological University, Delhi, India

Abstract

The usage of unmanned aerial vehicles (UAVs) has grown significantly because they are cost-effective and easy to availability for many applications. However, researchers have focused on the designing for various UAV propeller/rotors geometries, including their aerodynamic performance and structural examination. An elegant, designed propeller can enhance the UAV’s endurance limit and its reliability. This research focuses on designing of UAV propeller and its fabrication using Polylactic acid (PLA) material using bamboo X1 carbon 3D printing machine for the evaluation of UAV propellers and evaluating their aerodynamic and aeroacoustics properties. It examines the thrust in Newton, and sound power level (SPL) in dB of a simple plane propeller based on the NACA 4412 air foil. Here, the authors developed a new approach for the designing of UAV propeller using a mathematical model. The experimental results obtained from using test-rig for the 3D-printed PLA propeller to obtained insights into the effectiveness of this method for creating lightweight, well-organized, and noise-conscious UAV components. This research work focused on the potential of a NACA 4412 air foil-based 3D printed UAV propeller for its aerodynamic and aeroacoustics performance.

Keywords: UAV propellers, Acoustic, Aerodynamic, PLA, 3D Printing

How to cite this article:
Mubina, Sushila Rani. Mathematical Modelling and Experimental Analysis of a 3D Printed PLA UAV Propeller using NACA 4412 Airfoil. Journal of Polymer & Composites. 2026; 14(03):-.
How to cite this URL:
Mubina, Sushila Rani. Mathematical Modelling and Experimental Analysis of a 3D Printed PLA UAV Propeller using NACA 4412 Airfoil. Journal of Polymer & Composites. 2026; 14(03):-. Available from: https://journals.stmjournals.com/jopc/article=2026/view=244968


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Ahead of Print Subscription Original Research
Volume 14
03
Received 09/09/2025
Accepted 13/01/2026
Published 25/05/2026
Publication Time 258 Days
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