Development of a Polymer-Encapsulated IoT-Based Sensor for Thermal and Electrical Protection of EV Batteries

[{“box”:0,”content”:”n[if 992 equals=”Open Access”]n

n

n

n

Open Access

nn

n

n[/if 992]n[if 2704 equals=”Yes”]n

n

Notice

nThis is an unedited manuscript accepted for publication and provided as an Article in Press for early access at the author’s request. The article will undergo copyediting, typesetting, and galley proof review before final publication. Please be aware that errors may be identified during production that could affect the content. All legal disclaimers of the journal apply.n

n[/if 2704]n

n

Year : 2025 [if 2224 equals=””]17/09/2025 at 2:47 PM[/if 2224] | [if 1553 equals=””] Volume : 13 [else] Volume : [/if 1553] | [if 424 equals=”Regular Issue”]Issue : [/if 424][if 424 equals=”Special Issue”]Special Issue[/if 424] [if 424 equals=”Conference”][/if 424] 06 | Page :

n

n

nn

n

n

n

    By

    n

    [foreach 286]n

    n

    Chandrmani Yadav, Bhagwat Kakde, Mukesh Tiwari, Ankur Saxena,

    n t

  • n

    n[/foreach]

    n

n[if 2099 not_equal=”Yes”]n

    [foreach 286] [if 1175 not_equal=””]n t

  1. , Department of Electronics and Telecommunications, Sandip Institute of Technology and Research Centre, Nashik, Department of Mechanical Engineering, Marwadi University Research Center, Faculty of Engineering & Technology, Marwadi University, Rajkot, Department of Electronics and Communication Engineering, PVPIT, Pune, Department of Electronics and Communication Engineering, Bharat Institute of Engineering and Technology, Hyderabad, Maharashtra, Gujarat, Maharshtra, Telangana, India, India, India, India

    2. n[/if 1175][/foreach]

n[/if 2099][if 2099 equals=”Yes”][/if 2099]n

n

Abstract

n

n

nElectric Vehicles (EVs) mark a critical shift toward sustainable transportation, with Battery Management Systems (BMS) playing a vital role in ensuring battery safety, reliability, and efficiency. The proposed BMS in this project incorporates real-time charge monitoring, temperature sensing, and fire detection capabilities to address safety concerns associated with lithium-ion batteries. Key features include current and voltage tracking, State of Charge (SoC) estimation, fault detection, and a user-friendly LCD interface. By continuously evaluating battery parameters, the system prevents overcharging, overheating, and thermal runaway, helping avoid fire hazards while extending battery life. A significant innovation in this design is the integration of polymer and polymer composite materials in key components. Flame-retardant polymer enclosures are used to insulate high-voltage circuits and protect electronics from thermal damage. Phase change materials (PCMs) and thermally conductive polymer composites support effective heat dissipation around battery modules and Peltier cooling elements. These materials are lightweight, electrically insulating, and capable of withstanding high temperatures ideal for electric vehicle environments. The use of polymer-based solutions strengthens the system’s ability to prevent and contain fire incidents, contributing to a safer EV ecosystem. By combining intelligent electronics with materials engineering, the proposed BMS not only improves safety and performance but also promotes broader acceptance of EV technology through enhanced user trust and operational resilience.nn

n

n

n

Keywords: Electric Vehicle, Battery Management System, Fire Protection, Polymer

n[if 424 equals=”Regular Issue”][This article belongs to Journal of Polymer and Composites ]

n

[/if 424][if 424 equals=”Special Issue”][This article belongs to Special Issue under section in Journal of Polymer and Composites (jopc)][/if 424][if 424 equals=”Conference”]This article belongs to Conference [/if 424]

n

aWQ6MjI3MzI0fGZpbGVuYW1lOmEyZDY4OTEzLWZpLmF2aWZ8c2l6ZTp0aHVtYm5haWw=

n

n

How to cite this article:
nChandrmani Yadav, Bhagwat Kakde, Mukesh Tiwari, Ankur Saxena. [if 2584 equals=”][226 wpautop=0 striphtml=1][else]Development of a Polymer-Encapsulated IoT-Based Sensor for Thermal and Electrical Protection of EV Batteries[/if 2584]. Journal of Polymer and Composites. 17/09/2025; 13(06):-.

n

How to cite this URL:
nChandrmani Yadav, Bhagwat Kakde, Mukesh Tiwari, Ankur Saxena. [if 2584 equals=”][226 striphtml=1][else]Development of a Polymer-Encapsulated IoT-Based Sensor for Thermal and Electrical Protection of EV Batteries[/if 2584]. Journal of Polymer and Composites. 17/09/2025; 13(06):-. Available from: https://journals.stmjournals.com/jopc/article=17/09/2025/view=0

nn

n

n[if 992 equals=”Open Access”]Full Text PDF[/if 992]n

n

n[if 992 not_equal=”Open Access”]n

n

n[/if 992]n

nn

n nn

n[if 379 not_equal=””]nn

Browse Figures

n

n

n[foreach 379]

figures

[/foreach]n

n

n

n[/if 379]

n

n

n

n

n

References n

n[if 1104 equals=””]n

nn[/if 1104][if 1104 not_equal=””]n

    [foreach 1102]n t

  1. [if 1106 equals=””], [/if 1106][if 1106 not_equal=””],[/if 1106]

    2. n[/foreach]

n[/if 1104]

n

nn[if 1114 equals=”Yes”]n

n[/if 1114]

n

n

[if 424 not_equal=””][else]Ahead of Print[/if 424] Subscription Original Research

n

n

n

n

n

Journal of Polymer and Composites

n

[if 344 not_equal=””]ISSN: 2321–2810[/if 344]

n

n

n

nn

n

[if 2146 equals=”Yes”][/if 2146][if 2146 not_equal=”Yes”][/if 2146]n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n[if 1748 not_equal=””]

[else]

[/if 1748]n

n[if 1746 equals=”Retracted”]n

n

n

n

[/if 1746]n[if 4734 not_equal=””]

n

n

n

[/if 4734]n

n

Volume 13
[if 424 equals=”Regular Issue”]Issue[/if 424][if 424 equals=”Special Issue”]Special Issue[/if 424] [if 424 equals=”Conference”][/if 424] 06
Received 10/06/2025
Accepted 18/07/2025
Published 17/09/2025
Retracted
Publication Time 99 Days

n

n

84

nn

n

Login

n
My IP
n

PlumX Metrics

nn

n

n

n[if 1746 equals=”Retracted”]n

[/if 1746]nnn

nnn”}]