Advanced Micromachining with Abrasive Jet Machining: Experimental Observations and Model Comparisons

Notice

This is an unedited manuscript accepted for publication and provided as an Article in Press for early access at the author’s request. The article will undergo copyediting, typesetting, and galley proof review before final publication. Please be aware that errors may be identified during production that could affect the content. All legal disclaimers of the journal apply.

Year : 2025 | Volume : 15 | 03 | Page :
    By

    Allamsetti Yogesh,

  • Pothamsetty kasi V. Rao,

  • B. Vadiraj,

  1. Student, Department of Mechanical Engineering, Koneru Lakshmaiah Educational Foundation, Vaddeswaram, Guntur,, Andhra Pradesh, India
  2. Student, Department of Mechanical Engineering, Koneru Lakshmaiah Educational Foundation, Vaddeswaram, Guntur,, Andhra Pradesh, India
  3. Student, Department of Mechanical Engineering, Koneru Lakshmaiah Educational Foundation, Vaddeswaram, Guntur, Andhra Pradesh, India

Abstract

Abrasive Jet Machining (AJM), also known as Micro Blast Machining, is a non-traditional machining process that removes material through the erosive action of a high-velocity gas jet carrying fine abrasive particles. This process is particularly effective for machining intricate shapes in hard and brittle materials that are heat-sensitive and prone to chipping. Similar to sandblasting, AJM is widely utilized for tasks such as deburring, rough finishing, and micromachining, especially in ceramics, semiconductors, electronic devices, and LCD components. This article presents a series of experiments conducted to evaluate the influence of AJM process parameters on the material removal rate (MRR) and the hole dimensions in glass plates, using various types of abrasive particles. The experimental results validate the proposed mathematical model and are compared with other theoretical models. It was observed that an increase in nozzle tip distance (NTD) leads to a corresponding increase in the top and bottom surface diameters of the holes, consistent with general AJM behaviour. Furthermore, higher operating pressure enhances the material removal rate. This study offers valuable insights into the optimization of AJM parameters for improved performance and precision in micromachining applications.

Keywords: Abrasive Jet Machining (AJM), Material Removal Rate (MRR), Nozzle Tip Distance (NTD), Micromachining, Glass Plate Machining.

How to cite this article:
Allamsetti Yogesh, Pothamsetty kasi V. Rao, B. Vadiraj. Advanced Micromachining with Abrasive Jet Machining: Experimental Observations and Model Comparisons. Journal of Instrumentation Technology & Innovations. 2025; 15(03):-.
How to cite this URL:
Allamsetti Yogesh, Pothamsetty kasi V. Rao, B. Vadiraj. Advanced Micromachining with Abrasive Jet Machining: Experimental Observations and Model Comparisons. Journal of Instrumentation Technology & Innovations. 2025; 15(03):-. Available from: https://journals.stmjournals.com/joiti/article=2025/view=222325


References

  1.  An ”EXPERIMENTAL STUDY OF ABRASIVE JET MACHINING”, A.P.VERMA and
    G.K.LAL
  2. P C Pandey and H S Shan. ‘Modern Machining Processes’.Tata McGraw-Hill publishing
    Co, New Delhi, 1980.
  3. A Bhattacharya. ‘New Technology’. The Institution of Engineers(India), 1976.“Elements of workshop technology”, S K HajraChoudhury, S K Bose, A K Hajrachoudhury, Niranjan Roy, Vol‐II, Media promoters and media publications. “Modern machining process”, S Pandey and H N Shah, S. Chand and co.
  4.  Balasubramaniam, R., Krishnan, J., & Ramakrishnan, N. (2002). A study on the shape of the surface generated by abrasive jet machining. Journal of Materials Processing Technology, 121(1), 102–106. https://doi.org/10.1016/s0924-0136(01)01209-2
  5. Barletta, M., Ceccarelli, D., Guarino, S., & Tagliaferri, V. (2007). Fluidized Bed Assisted Abrasive Jet Machining (FB-AJM): Precision internal finishing of Inconel 718 components. Journal of Manufacturing Science and Engineering, 129(6), 1045–1059. https://doi.org/10.1115/1.2752831
  6.  Barletta, M., & Tagliaferri, V. (2005). Development of an abrasive jet machining system assisted by two fluidized beds for internal polishing of circular tubes. International Journal of Machine Tools and Manufacture, 46(3–4), 271–283. https://doi.org/10.1016/j.ijmachtools.2005.05.014
  7.  El-Domiaty, A., El-Hafez, H. M. A., & Shaker, M. A. (2009). Drilling of glass sheets by abrasive jet machining. World Academy of Science, Engineering and Technology, International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering, 3(8), 872–878. https://publications.waset.org/6871/pdf
  8. Kim, J., Kang, Y., Bae, Y., & Lee, S. (1997). Development of a magnetic abrasive jet machining system for precision internal polishing of circular tubes. Journal of Materials Processing Technology, 71(3), 384–393. https://doi.org/10.1016/s0924-0136(97)00103-9
  9. Kumar, A., &; Hiremath, S. S. (2016). Improvement of geometrical accuracy of micro holes machined through micro abrasive jet machining. Procedia CIRP, 46, 47–50. https://doi.org/10.1016/j.procir.2016.03.139
  10.  Melentiev, R., &; Fang, F. (2018a). Recent advances and challenges of abrasive jet machining. CIRP Journal of Manufacturing Science and Technology, 22, 1–20. https://doi.org/10.1016/j.cirpj.2018.06.001
  11.  Melentiev, R., &; Fang, F. (2018b). Theoretical study on particle velocity in micro- abrasive jet machining. Powder Technology, 344, 121–132. https://doi.org/10.1016/j.powtec.2018.12.003
  12.  Momber, A. W., &; Kovacevic, R. (1998). Principles of abrasive water jet machining. In Springer eBooks. https://doi.org/10.1007/978-1-4471-1572-4
  13.  Park, D., Cho, M., Lee, H., &; Cho, W. (2004). Micro-grooving of glass using micro- abrasive jet machining. Journal of Materials Processing Technology, 146(2), 234–240. https://doi.org/10.1016/j.jmatprotec.2003.11.013
  14.  Routara, B. C., Nanda, B., Sahoo, A. K., Thatoi, D., & Nayak, B. (2011). Optimisation of multiple performance characteristics in abrasive jet machining using grey relational analysis. International Journal of Manufacturing Technology and Management, 24(1/2/3/4), 4. https://doi.org/10.1504/ijmtm.2011.046757
  15.  Shafiei, N., Getu, H., Sadeghian, A., & ; Papini, M. (2008). Computer simulation of developing abrasive jet machined profiles including particle interference. Journal of Materials Processing Technology, 209(9), 4366–4378. https://doi.org/10.1016/j.jmatprotec.2008.11.020.
  16. Venkatesh, V. (1984). Parametric studies on abrasive jet machining. CIRP Annals, 33(1), 109–112. https://doi.org/10.1016/s0007-8506(07)61390-0
  17. Venkatesh, V., Goh, T., Wong, K., &; Lim, M. (1989). An empirical study of parameters in abrasive jet machining. International Journal of Machine Tools and Manufacture, 29(4), 471–479. https://doi.org/10.1016/0890-6955(89)90065-5
  18.  Venkatesh, V. (1984). Parametric studies on abrasive jet machining. CIRP Annals, 33(1), 109–112. https://doi.org/10.1016/s0007-8506(07)61390-0
  19.  Venkatesh, V., Goh, T., Wong, K., &; Lim, M. (1989). An empirical study of parameters in abrasive jet machining. International Journal of Machine Tools and Manufacture, 29(4), 471–479. https://doi.org/10.1016/0890-6955(89)90065-5
  20.  Verma, A., &; Lal, G. (1984). An experimental study of abrasive jet machining. International Journal of Machine Tool Design and Research, 24(1), 19–29. https://doi.org/10.1016/0020-7357(84)90043-x
  21.  Verma, A. P., &; Lal, G. K. (1996). A theoretical study of erosion phenomenon in abrasive jet machining. Journal of Manufacturing Science and Engineering, 118(4), 564–570. https://doi.org/10.1115/1.2831068
  22.  Wakuda, M., Yamauchi, Y., &; Kanzaki, S. (2002). Effect of workpiece properties on machinability in abrasive jet machining of ceramic materials. Precision Engineering, 26(2), 193–198. https://doi.org/10.1016/s0141-6359(01)00114-3
Ahead of Print Subscription Review Article
Volume 15
03
Received 19/07/2025
Accepted 22/07/2025
Published 06/08/2025
Publication Time 18 Days
334

Login


My IP

PlumX Metrics