This is an unedited manuscript accepted for publication and provided as an Article in Press for early access at the author’s request. The article will undergo copyediting, typesetting, and galley proof review before final publication. Please be aware that errors may be identified during production that could affect the content. All legal disclaimers of the journal apply.
Mayank Sanjay Gupta,
Yash Nitin Sharma,
Hari Vasudevan,
Vinayak H. Khatawate,
- UG Student, Department of Mechanical Engineering, SVKM’s Dwarkadas J. Sanghvi College of Engineering, Vile Parle Mumbai, Maharashtra,
- UG Student, Department of Mechanical Engineering, SVKM’s Dwarkadas J. Sanghvi College of Engineering, Vile Parle Mumbai, Maharashtra, India
- Principal, SVKM’s Dwarkadas J. Sanghvi College of Engineering, Vile Parle Mumbai, Maharashtra, India
- Associate Professor, SVKM’s Dwarkadas J. Sanghvi College of Engineering, Vile Parle Mumbai, Maharashtra, India
Abstract
This study explores the design and optimization of a rear suspension system for an all-terrain vehicle (ATV), aiming to enhance damping performance while minimizing variations in track width and wheelbase. The research involves precisely configuring parameters such as camber, toe, and wheel travel to achieve ideal suspension geometry. This includes minimizing the impact of roll angle on toe angle variation and investigating the influence of suspension kinematics on roll center height and migration. A comparative assessment of trailing arm and H-arm suspensions revealed that a trailing arm system with two control links offers superior maneuverability and ride comfort. The initial design, modeled in SolidWorks and refined with Lotus suspension software, balances on-road and off-road performance. The optimized geometry, validated with Lotus Shark, significantly enhances handling, comfort, and overall performance, particularly in challenging terrains.
Keywords: Suspension; Optimization; All-terrain vehicle (ATV), Vehicle Stability.
Mayank Sanjay Gupta, Yash Nitin Sharma, Hari Vasudevan, Vinayak H. Khatawate. Analysis of Rear Suspension Geometry of an ATV. Journal of Polymer and Composites. 2025; 13(05):-.
Mayank Sanjay Gupta, Yash Nitin Sharma, Hari Vasudevan, Vinayak H. Khatawate. Analysis of Rear Suspension Geometry of an ATV. Journal of Polymer and Composites. 2025; 13(05):-. Available from: https://journals.stmjournals.com/jopc/article=2025/view=0
References
- Gertz, L., Martelo, L., Laranja, R., Rech, C. et al., “An Off-Road Suspension Design,” SAE Technical Paper 2005-01-4024, 2005.
- D. Gillespie, Fundamentals of Vehicle Dynamics, SAE International,1992.
- L. Milliken, William. F. Milliken, Race Car Vehicle Dynamics, Society of Automotive Engineers, Warrendale, PA, 1995.
- Gandhi, Om, and Tanay Nagar, Detailed Concept Selection Strategy for Rear Suspension Design Entailing Comparison Between H-Arm and Trailing-Arm Geometries for ATV, SAE Technical Paper, 2021.
- Baja SAEINDIA 2022 rulebook, Society of Automotive Engineers, 2022.
- Bhandari B. Design of Machine Elements, McGraw Hill Education (India), 2014.
- John C Dixon, “Suspension Geometry and Computations” John Wiley & Sons, 2009.
- Shlok K. Laddha, Hritik S. Jain, Design, Analysis and Optimization of Trailing Arm with Two Link Suspension System, IJRAR, Volume 8, Issue 2, 2021.
- Fred Phun, “How to make your Car Handle” HP Books,
- Akriti Vashist, Deepshikha, and Ravinder Kumar, Design and analysis of suspension system for an All- Terrain vehicle, Materials Today: Proceedings, Volume 47, Part 11, pp. 3331-3339, 2021.
- Nitish Malik, Prakhar Agarwal, Fine-Tuning of the Suspension System of Baja ATV, International Journal of Engineering Research and Application, Volume: 10 Issue: 05, 2023.
- Smith, Tune to Win, SAE International,1978.
- Sai Rithvick, B. Sai Charan Reddy, Improved Vehicle Dynamics with Development in Suspension Geometry, International Journal for Research in Applied Science & Engineering Technology, Volume 8 Issue XI, 2020.
- Ashish Sangave, Chaitanya Aurangabadkar, Design and Analysis of an ATV Suspension System, International Journal of Current Engineering and Technology, Volume: 7, No.1, 2017.
- 63 series 1-4 rebound adjustment guide, Afco product catalogue
- Hussain, F., Manikanta, K.S., Ahmed, N.W. Vinoth Arulraj, Design optimization of polymer composites for lower suspension arms of automotive vehicles, International Journal of Interactive Design and ManufacturingVolume 19, pp.1013–1023, 2025.
- Lotus Cars , “Getting Started with Lotus Suspension Analysis” Version 3.11.

Journal of Polymer and Composites
| Volume | 13 |
| 05 | |
| Received | 16/01/2025 |
| Accepted | 04/03/2025 |
| Published | 10/07/2025 |
| Publication Time | 175 Days |
[first_name] [last_name]