Advanced Composite Materials for Electric Vehicle Charging Stations: A Comprehensive Study


Open Access

Notice

This is an unedited manuscript accepted for publication and provided as an Article in Press for early access at the author’s request. The article will undergo copyediting, typesetting, and galley proof review before final publication. Please be aware that errors may be identified during production that could affect the content. All legal disclaimers of the journal apply.

Year : 2025 | Volume : 13 | 02 | Page : –
    By

    Sunil Kumar Gupta,

  • Sunil Kumar Chaudhary,

  • M. Venu Gopala Rao,

  • Atul Kumar,

  • Ashish Raj,

  1. Professor, Department of Electrical and Electronics Engineering, Poornima University, Jaipur, Rajasthan,
  2. Professor, Department of Electrical Engineering, Galgotias College of Engineering and Technology, Greater Noida, Uttar Pradesh, India
  3. Professor & Principal, Department of Electrical and Electronics Engineering, Navkis College of Engineering, Hassan, Karnataka, India
  4. Associate Professor, Department of Electronic and communication Engineering, Galgotias College of Engineering and Technology, Greater Noida, Uttar Pradesh, India
  5. Associate Professor, Department of Electrical and Electronics Engineering, Poornima University, Jaipur, Rajasthan, India

Abstract

document.addEventListener(‘DOMContentLoaded’,function(){frmFrontForm.scrollToID(‘frm_container_abs_177335’);});Edit Abstract & Keyword

EV chargers are thought to be a major determinant in the adoption of EVs in present transport systems. The performance and durability of these charging stations highly depend on the materials applied in the construction of these charging stations because these materials should be very reliable, durable and efficient. The current paper reviews the current literature on advanced composite materials relevant in the construction of the EV charge station. Recognitions are given on Thermoplastic Polyurethanes (TPUs), Polycarbonate Blends, Polyurethanes, Elastomers, Polycarbonate Resins and other advanced composites. These materials are assayed with regards to their mechanical, thermal and chemical properties and with special reference to the application of these properties in increasing the durability, performance and reliability of the charging system of the EV. As a result of these favorable properties, they enhance efficiency and durability of charging stations by providing increased strength, thermal resistant and flexibility to varying environmental conditions. Additionally, the paper describes the application of these materials in solving certain challenges that emanate from the construction of EV charging stations, including the environmental challenge, the wear challenge and the lightweight and robust structure challenge. The paper also addresses some concerns and improvements of advanced composites, including aspects of recycle ability and minimum harm to the environment. Using the critical evaluation of the existing state of affairs and the outlook, this paper highlights the significance of advanced materials for the development of EV charging network. They offer understanding of how these materials can enhance the charge, so promoting EVs use and overall, advancing the future of greener transportation.

Keywords: Electric cars, performance, safety, reliability, contribution analysis, automotive innovation, lightweight materials, structural integrity.

aWQ6MjAzMjIwfGZpbGVuYW1lOjc3MmQ2NmRlLWZpLXBuZy53ZWJwfHNpemU6dGh1bWJuYWls
How to cite this article:
Sunil Kumar Gupta, Sunil Kumar Chaudhary, M. Venu Gopala Rao, Atul Kumar, Ashish Raj. Advanced Composite Materials for Electric Vehicle Charging Stations: A Comprehensive Study. Journal of Polymer and Composites. 2025; 13(02):-.
How to cite this URL:
Sunil Kumar Gupta, Sunil Kumar Chaudhary, M. Venu Gopala Rao, Atul Kumar, Ashish Raj. Advanced Composite Materials for Electric Vehicle Charging Stations: A Comprehensive Study. Journal of Polymer and Composites. 2025; 13(02):-. Available from: https://journals.stmjournals.com/jopc/article=2025/view=0



Full Text PDF

document.addEventListener(‘DOMContentLoaded’,function(){frmFrontForm.scrollToID(‘frm_container_ref_177335’);});Edit

References

  1. Ghasemi-Marzbali A. Fast-charging station for electric vehicles, challenges and issues: A comprehensive review. J Energy Storage. 2022;53:105090. ISSN: 2352-152X.
  2. Salkuti SR. Advanced technologies for energy storage and electric vehicles. Energies. 2023;16(4):2275. ISSN: 1996-1073.
  3. Collin R, Miao Y, Yokochi A, Enjeti P, Von Jouanne A. Advanced electric vehicle fast-charging technologies. Energies. 2019;12(5):1001. ISSN: 1996-1073.
  4. Ali A, Shakoor R, Raheem A, Muqeet HA, Awais Q. Latest energy storage trends in multi-energy standalone electric vehicle charging stations: A comprehensive study. Energies. 2022;15(5):1453. ISSN: 1996-1073.
  5. Un-Noor F, Padmanaban S, Mihet-Popa L, Mollah MN, Hossain E. A comprehensive study of key electric vehicle (EV) components, technologies, challenges, impacts, and future direction of development. Energies. 2017;10(8):1217. ISSN: 1996-1073.
  6. Ahmad A, Alam MS, Chabaan R. A comprehensive review of wireless charging technologies for electric vehicles. IEEE Trans Transport Electrific. 2017;3(1):1-29. ISSN: 2332-7782.
  7. Verma S, Mishra S, Gaur A, Chowdhury S. A comprehensive review on energy storage in hybrid electric vehicle. J Traffic Transport Eng (Engl Ed). 2021;8(3):335-349. ISSN: 2095-7564.
  8. Mohanty AK, Vivekanandhan S, Tripathi N, Misra M, Singh R. Sustainable composites for lightweight and flame retardant parts for electric vehicles to boost climate benefits: a perspective. Compos Part C Open Access. 2023;11:100260. ISSN: 2666-6820.
  9. Abro GEM, Zulkifli SABM, Kumar K, El Ouanjli N, Kherif N, Mohamed T. Comprehensive review of recent advancements in battery technology, propulsion, power interfaces, and vehicle network systems for intelligent autonomous and connected electric vehicles. Energies. 2023;16(6):2178. ISSN: 1996-1073.
  10. Roy H, Roy BN, Hasanuzzaman M, Islam MS. Global advancements and current challenges of electric vehicle batteries and their prospects: a comprehensive review. Sustainability. 2022;14(19):12015. ISSN: 2071-1050.
  11. Shahjalal M, Shams T, Tasnim MN, Ahmed MR. A critical review on charging technologies of electric vehicles. Energies. 2022;15(3):625. ISSN: 1996-1073.
  12. Yadlapalli RT, Kotapati A, Kandipati R, Sankar GS, Devireddy S. A review on energy-efficient technologies for electric vehicle applications. J Energy Storage. 2022;50:104295. ISSN: 2352-152X.
  13. Li Z, Khajepour A, Song J. A comprehensive review of the key technologies for pure electric vehicles. Energy. 2019;183:1068-1097. ISSN: 0360-5442.
  14. Gupta P, Toksha B, Patel B, Rushiya Y. Recent developments and research avenues for polymers in electric vehicles. Chem Rec. 2022;22(6) ISSN: 1528-0691.
  15. Ahmad A, Qin Z, Wijekoon T, Dzhankhotov S, Hosseini SE. An overview on medium voltage grid integration of ultra-fast charging stations: Current status and future trends. IEEE Open J Power Electron. 2022;3:263-282. ISSN: 2687-9297.
  16. Vishnuram P, Panchanathan S, Rajamanickam N, Sundar R. Review of wireless charging system: Magnetic materials, coil configurations, challenges, and future perspectives. Energies. 2023;16(7):2920. ISSN: 1996-1073.
  17. Aksoz A, Asal B, Biçer E, Oyucu S, Gençtürk M. Advancing electric vehicle infrastructure: A review and exploration of battery-assisted DC fast charging stations. Energies. 2024;17(3):1030. ISSN: 1996-1073.
  18. Islam MS, Ahsan MS, Miah T, Ahasanuzzaman A. Advancements in battery technology for electric vehicles: A comprehensive analysis of recent developments. Global Mainstream Renewable Energy. 2023;10(2):67-85. ISSN: 2636-5151.
  19. Shahapure SB, Kulkarni VA, Shinde SM. A Technology Review of Energy Storage Systems, Battery Charging Methods and Market Analysis of EV Based on Electric Drives. Development. 2022;20(2):22-39. ISSN: 2737-6639.
  20. I. S. Chowdhury, Y. S. Autul, S. Rahman, and M. E. Hoque, “Polymer nanocomposites for automotive applications,” in Advanced Polymer Nanocomposites, M. E. Hoque, K. Ramar, and A. Sharif, Eds. Woodhead Publishing, 2022, pp. 267-317. doi: 10.1016/B978-0-12-824492-0.00010-6.
  21. Usman HM, Sharma NK, Joshi DK, Kaushik A. Recent trends and future prospects in electric vehicle technologies: A comprehensive review. Purnima Univ J Eng Sci. 2024;19(1):12-29. ISSN: 2329-6465.
  22. Ashna, R., Pramod, K., Kalambate, M., Barjini, M., Khabbaz, B., Trinh, B. M., Kamkar, M., Mekonnen, T., Tang, S., and Zhao, B., “Nano-enabled smart and functional materials toward human well-being and sustainable developments,” Nanotechnology, 2024. Available from: 10.1088/1361-6528/ad4dac.
  23. K. Rao, S. Gautham, and S. Sasmal, “A comprehensive review on carbon nanotubes-based smart nanocomposite sensors for various novel sensing applications,” Polymer Reviews, 2024. Available from: 10.1080/15583724.2024.2308889.
  24. Durairaj, G. Sathish, R. Venkatesan, T. Arun, and C. Nellaiappan, “Synthesis, characterization, and applications of nanomaterials,” Advances in Chemical and Materials Engineering Book Series, 2024. Available from: 10.4018/979-8-3693-6326-3.ch009.

Ahead of Print Open Access Review Article
Volume 13
02
Received 05/10/2024
Accepted 21/01/2025
Published 15/02/2025
Publication Time 133 Days

async function fetchCitationCount(doi) {
let apiUrl = `https://api.crossref.org/works/${doi}`;
try {
let response = await fetch(apiUrl);
let data = await response.json();
let citationCount = data.message[“is-referenced-by-count”];
document.getElementById(“citation-count”).innerText = `Citations: ${citationCount}`;
} catch (error) {
console.error(“Error fetching citation count:”, error);
document.getElementById(“citation-count”).innerText = “Citations: Data unavailable”;
}
}
fetchCitationCount(“10.37591/JOPC.v13i02.0”);

Loading citations…