An Experimental Study on the Fabrication and Mechanical Properties of Natural Fiber Reinforced Polymer Hybrid Composites

Notice

This is an unedited manuscript accepted for publication and provided as an Article in Press for early access at the author’s request. The article will undergo copyediting, typesetting, and galley proof review before final publication. Please be aware that errors may be identified during production that could affect the content. All legal disclaimers of the journal apply.

Year : 2026 | Volume : 14 | 05 | Page :
By

S D Sathishkumar,

  1. Assistant Professor, Department of Mechanical Engineering, Sri Chandrasekharendra Saraswathi Viswa Maha Vidyalaya Deemed to be University, Enathur, Kanchipuram-631561, Tamil Nadu, India

Abstract

Natural fiber-reinforced polymer composites are increasingly investigated as lower-impact alternatives to conventional synthetic fiber systems. This work fabricated and mechanically characterized a sisal-coconut coir fiber-reinforced epoxy hybrid composite and compared its performance with a glass fiber-reinforced polymer (GFRP) epoxy composite under the reported laboratory conditions. The hybrid reinforcement contained 75% sisal fiber and 25% coconut coir fiber and was incorporated into an epoxy LY556/HY951 matrix by the hand lay-up technique. The laminate was cured at room temperature for approximately 24 h, cut to standard specimen dimensions, and tested in tension, flexure, and impact according to ASTM D3039, ASTM D790, and ASTM D6110, respectively. The sisal-coir hybrid composite exhibited an ultimate tensile strength of 186 MPa and a flexural strength of 313.78 MPa, compared with 94 MPa and 132.10 MPa, respectively, for the GFRP epoxy specimen. The average impact energy of the hybrid composite was 9.33 J, whereas the GFRP specimen absorbed 8.00 J. Under the specific fabrication and testing conditions reported, the hybrid composite therefore showed higher measured tensile, flexural, and impact performance than the GFRP comparator. The combined contribution of sisal to load bearing and coir to energy absorption provides a practical basis for further evaluation of this material in low- to medium-load-bearing applications. Additional replicate testing, statistical analysis, and durability characterization are required before broader structural substitution is established.

Keywords: Sisal fiber, coconut coir fiber, hybrid composite, epoxy resin, tensile strength

How to cite this article: S D Sathishkumar. An Experimental Study on the Fabrication and Mechanical Properties of Natural Fiber Reinforced Polymer Hybrid Composites. Journal of Polymer & Composites. 2026; 14(05):-.
How to cite this URL: S D Sathishkumar. An Experimental Study on the Fabrication and Mechanical Properties of Natural Fiber Reinforced Polymer Hybrid Composites. Journal of Polymer & Composites. 2026; 14(05):-. Available from: https://journals.stmjournals.com/jopc/article=2026/view=256694

References

1. Cavalcanti DKK, Joy J, Ullah T, Camilleri D, et al. Mechanical properties of mono-fibre and intraply hybrid sisal-flax fibre-reinforced composites: a comparative study. Appl. Sci. 2026; 16(3): 1455.
2. Durai PN, Kumar BS, Lakshmanakanth P. Investigation of mechanical and dynamic mechanical properties of sisal, jute and banana peduncle fibre composite materials. J. Nat. Fibers. 2023; 20: 24723444231161748.
3. Magibalan S, Naveen N, Pradeep N, et al. Experimental investigations on mechanical properties of sisal and coir fiber reinforced hybrid bio composites. Mater. Today: Proc. 2024. doi: 10.1016/j.matpr.2023.12.039.
4. Anil A, Jose T, George G. Dynamic mechanical properties and ageing studies of coir-sisal yarn reinforced polypropylene commingled composites. J. Reinf. Plast. Compos. 2023. doi:10.1177/09673911221150145.
5. Tasgin Y, Demircan G, Kandemir S, et al. Mechanical, wear and thermal properties of natural fiber-reinforced epoxy composite: cotton, sisal, coir and wool fibers. J. Mater. Sci. 2024; 59: 10844-10857.
6. Karunakar C, Mohan Rao CV, Chada R. Study of moisture absorption, mechanical properties and morphology of jute/sisal hybrid cellulose composites. Proc. Inst. Mech. Eng. C: J. Mech. Eng. Sci. 2025; 239(11). doi:10.1177/09544062251319647.
7. Raj MKA, Kumar PM, Palanisamy P, et al. Study on the mechanical characteristics of a natural fiber-based hybrid polymer composite. Sci. Rep. 2025; 15: 45247.
8. Sathees Kumar S, Shyamala P, Pati PR, et al. Investigation and machine learning-based prediction of mechanical properties in hybrid natural fiber composites. Sci. Rep. 2025; 15:33700. doi:10.1038/s41598-025-33700-x.
9. Lee D-W, Go K-W, Song J-I. Machine learning-based prediction and optimization of mechanical properties in natural fiber composites considering fiber heterogeneity. Polym. Compos. 2026. doi:10.1002/pc.71292.
10. Sathishkumar G, Uma Devi A, Prem Kumar Reddy M, et al. Experimental study on mechanical performance and microstructural characterization of optimized sisal fiber reinforced polyester composites. Sci. Rep. 2025; 15: 36348.
11. Cong CW, Kua LH, Nordin NNA, Rizal MAM. Sisal fibre reinforced polymer composites for structural applications: a brief review. J. Mek. 2024; 47. doi:10.11113/jm. v47.502.
12. Alamry A, Islam MS, Hamdan S, et al. Enhancing the performance of hybrid bio-composites reinforced with natural fibers by using coupling agents. Mater. Res. Express. 2025; 12(3): 035504. doi:10.1088/2053-1591/ad92f4.
13. Mulenga TK, Rangappa SM, Lai CW, et al. Synergistic performance in natural fiber hybrid composites: a review of weathering, thermal, and mechanical properties through filler integration. J. Mater. Res. Technol. 2025. doi: 10.1016/j.jmrt.2025.12.077.
14. Cardoso RLBA, Ribeiro MM, Silva DS, et al. Development and mechanical characterization of a jute fiber-reinforced polyester composite helmet produced by vacuum infusion. Polymers. 2026; 18(2): 235.
15. Junio FRP, Fontes JCF, Silva DS, et al. Mechanical characterization of jute fiber-reinforced composites manufactured via Digital Light Processing (DLP). J Mater Res Technol. 2025; 17(11): 1504.
16. Sarukasan D, Thirumavalavan K, Prahadeeswaran M et al. Fabrication and mechanical characterization of jute-coir reinforced unsaturated polyester resin hybrid composites with various fiber size using compression moulding technique. Int J Recent Technol Eng. 2021; 10(1): 233-241.
17. Queiroz H, Pastor V, Neto J, et al. Mechanical characterization of jute/carbon hybrid epoxy composites. Proc Inst Mech Eng Part L J Mater Des Appl. 2024; 239(9): 1719-1729.
18. Shezan M, Asrar RB, Mishra RK, et al. Fabrication and tribological characterization of Jute-fibre reinforced epoxy composites with pistachio-vera nut shell powder as filler material. Jurnal Tribologi. 2025; 46: 168-181.
19. Sarker MAH, Shakil CM, Oliullah CMS, et al. Mechanical and morphological characterization of hybrid epoxy composites reinforced with agricultural waste fibers. SPE Polym. 2025; 6(3): e10245.
20. Sayed HM, Washim AM, Sayed MRF, et al. Fabrication and mechanical performance investigation of jute/glass fiber hybridized polymer composites: Effect of stacking sequences. Next Materials. 2024; 5: 100236.
21. Yadav S, Mishra S, Fabrication and mechanical characterization of natural fiber-reinforced polymer composites. Int Res J Adv Eng Hub. 2024; 2(6): 45-52.
22. Yadvinder S, Jujhar S, Shubham S, Fabrication and characterization of coir/carbon-fiber reinforced epoxy-based hybrid composite for helmet shells and sports-good applications: influence of fiber surface modifications on the mechanical, thermal and morphological properties. J Mater Res Technol. 2020; 9(6): 15593-15603.
23. Mohammed MS, Karunakara S, Anil SKR, et al. Fabrication and Mechanical Characterization of Glass-Epoxy Based Hybrid Composites Filled with Various Fly Ashes. Int J Res Commun Eng Emerg Technol Sci. 2025; 1(1): 15-23.


Ahead of Print Subscription Original Research
Volume 14
05
Received 29/08/2026
Accepted 15/09/2026
Published 21/09/2026
Publication Time 23 Days


Login

My IP

PlumX Metrics

Support