Relative Study on Design and Analysis of Iron Box using Different Materials

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Year : 2026 | Volume : 14 | 04 | Page :
By

B. G. Koujalagi,

Nagaraj Kelageri,

Manju Chikkaldinni,

Abhishek A Athanimath,

Abhishek N Galagali,

Neelgagan Bhate,

Anupama Lad,

  1. Assistant Professor, Department of Mechanical Engineering, KLE Technological University, Dr. M. S. Sheshgiri Campus, Belagavi, Karnataka, India
  2. Assistant Professor, Department of Mechanical Engineering, KLE Technological University, Dr. M. S. Sheshgiri Campus, Belagavi, Karnataka, India
  3. Student, Department of Mechanical Engineering, KLE Technological University, Dr. M. S. Sheshgiri Campus, Belagavi, Karnataka, India
  4. Student, Department of Mechanical Engineering, KLE Technological University, Dr. M. S. Sheshgiri Campus, Belagavi, Karnataka, India
  5. Student, Department of Mechanical Engineering, KLE Technological University, Dr. M. S. Sheshgiri Campus, Belagavi, Karnataka, India
  6. Student, Department of Mechanical Engineering, KLE Technological University, Dr. M. S. Sheshgiri Campus, Belagavi, Karnataka, India
  7. Student, Department of Mechanical Engineering, KLE Technological University, Dr. M. S. Sheshgiri Campus, Belagavi, Karnataka, India

Abstract

In this study, a steady-state thermal analysis of the soleplate is conducted using four different materials(Aluminium, Stainless Steel, Titanium and Ceramics) using ANSYS Workbench. Also, it ensures that the design adheres to safety standards and promotes efficient energy usage while examining heat distribution. In electric irons, the soleplate is the crucial part, so an analysis is done on this part. Also, a change in design was made to increase safety. First, model the 3D part of the soleplate, then add the boundary conditions to it, such as fixing the temperature, adding convection and insulation, and also the material properties. Modeling is done using CATIA software, and analysis is done using ANSYS software. Perform the analysis using Ansys on various materials and note the results for specific materials. Then compare the results and select the best material. A three-dimensional model of the iron box was developed and analyzed using ANSYS software to investigate the effect of material properties on heat transfer and temperature distribution. Thermal analysis was performed under identical operating conditions to evaluate the temperature behavior of each material. The materials were compared based on thermal conductivity, temperature distribution, heat retention capability, density, strength, and other relevant mechanical properties. This study, in terms of design and analysis, indicates how functionality and safety can be equally emphasized.

Keywords: Aluminum, Ceramics, Finite Element Analysis, Safety, Soleplate, Stainless Steel, Temperature, Titanium.

How to cite this article: B. G. Koujalagi, Nagaraj Kelageri, Manju Chikkaldinni, Abhishek A Athanimath, Abhishek N Galagali, Neelgagan Bhate, Anupama Lad. Relative Study on Design and Analysis of Iron Box using Different Materials. Journal of Polymer & Composites. 2026; 14(04):-.
How to cite this URL: B. G. Koujalagi, Nagaraj Kelageri, Manju Chikkaldinni, Abhishek A Athanimath, Abhishek N Galagali, Neelgagan Bhate, Anupama Lad. Relative Study on Design and Analysis of Iron Box using Different Materials. Journal of Polymer & Composites. 2026; 14(04):-. Available from: https://journals.stmjournals.com/jopc/article=2026/view=251983

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Ahead of Print Subscription Original Research
Volume 14
04
Received 02/09/2025
Accepted 06/08/2026
Published 08/08/2026
Publication Time 340 Days

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