A Comprehensive Analysis of Coating Technology and Thin Films

Year : 2025 | Volume : 12 | Issue : 03 | Page : 50 64
    By

    V. Basil Hans,

  1. Research Professor, Srinivas University, Mangalore, Karnataka, India

Abstract

In contemporary materials science, thin film and coating technologies are essential because they allow for the improvement of surface characteristics, including electrical conductivity, hardness, corrosion resistance, and optical performance. These technologies use physical, chemical, or hybrid deposition techniques to deposit materials in layers that range in thickness from a few nanometres to several micrometres, depending on the required functional properties and application areas. The content, thickness, and microstructure of films can now be precisely controlled because of recent developments in processes like sputtering, chemical vapour deposition (CVD), physical vapour deposition (PVD), and atomic layer deposition (ALD), which offer exceptional uniformity and reproducibility. These advanced methods make it possible to tailor materials at the nanoscale level, ensuring that films exhibit enhanced adhesion, durability, and overall performance under various operating conditions. The basic ideas, production processes, and characterisation methods of thin films and coatings are reviewed in this study to provide a comprehensive understanding of their scientific and technological significance. Their uses in electronics, optics, energy devices, and protective surfaces are highlighted, along with new developments in nanostructured coatings and ecologically friendly deposition techniques that support sustainability and environmental protection. The conversation focuses on how advancements in thin film technology are propelling the development of high-performance materials and cutting-edge industrial applications, ultimately enabling innovations in sectors such as microelectronics, photovoltaics, aerospace, and biomedical engineering, where thin films play a vital role in achieving superior efficiency, functionality, and long-term reliability.

Keywords: Slender films, methods of deposition, nanostructured coatings, nano-coating, biomedical engineering

[This article belongs to Journal of Thin Films, Coating Science Technology & Application ]

How to cite this article:
V. Basil Hans. A Comprehensive Analysis of Coating Technology and Thin Films. Journal of Thin Films, Coating Science Technology & Application. 2025; 12(03):50-64.
How to cite this URL:
V. Basil Hans. A Comprehensive Analysis of Coating Technology and Thin Films. Journal of Thin Films, Coating Science Technology & Application. 2025; 12(03):50-64. Available from: https://journals.stmjournals.com/jotcsta/article=2025/view=235169


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Regular Issue Subscription Review Article
Volume 12
Issue 03
Received 30/10/2025
Accepted 06/11/2025
Published 15/11/2025
Publication Time 16 Days
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