Recent Trends in Rotary Kiln and Refractory Material Patterns in Cement Production: A Review Approach

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Notice

nThis is an unedited manuscript accepted for publication and provided as an Article in Press for early access at the author’s request. The article will undergo copyediting, typesetting, and galley proof review before final publication. Please be aware that errors may be identified during production that could affect the content. All legal disclaimers of the journal apply.n

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Year : 2025 [if 2224 equals=””]13/09/2025 at 2:49 PM[/if 2224] | [if 1553 equals=””] Volume : 16 [else] Volume : 16[/if 1553] | [if 424 equals=”Regular Issue”]Issue : [/if 424][if 424 equals=”Special Issue”]Special Issue[/if 424] [if 424 equals=”Conference”][/if 424] 02 | Page : 27 34

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    Suhas Padawe, G.M. Dhote, Devendra Y. Shahare, Amol Kinkar,

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  1. Student, Assistant Professor, Assistant Professor, Engineer, Department of Automation and Robotics, Yeshwantrao Chavan College of Engineering (YCCE), Nagpur, Department of Mechanical Engineering, Yeshwantrao Chavan College of Engineering (YCCE), Nagpur, Department of Mechanical Engineering, Yeshwantrao Chavan College of Engineering (YCCE), Nagpur, Calderys India Refractories Limited, Butibori Maharashtra Industrial Development Corporation (MIDC), Maharashtra, Maharashtra, Maharashtra, Maharashtra, India, India, India, India

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Abstract

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nThe manufacturing of cement and other industrial operations depend heavily on rotary kilns, which use refractory materials to endure high temperatures and challenging chemical conditions. With an emphasis on their effects on durability and operating efficiency, this study looks at the most recent developments in rotary kiln technology and refractory material choices. Various rotary kiln designs, typical refractory material patterns, and the difficulties posed by kiln failures are all covered. The research emphasizes how crucial it is to maximize the performance of refractory linings in order to improve chemical resistance, reduce wear, and increase heat transmission. Additionally, simulation methods and mathematical modelling methodologies for rotary kiln process analysis are investigated, providing insights into energy optimization and efficiency enhancements. The potential of emerging technologies to enhance process sustainability is also examined, including digital twin models and microwave-assisted calcination. This study offers helpful advice for choosing suitable refractory materials and optimizing rotary kiln operation to achieve increased efficiency, lifespan, and environmental sustainability in cement production by examining important research and industry practices.nn

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Keywords: Rotary kiln, refractory material, patterns, dry-process kilns, refractory bricks

n[if 424 equals=”Regular Issue”][This article belongs to Journal of Experimental & Applied Mechanics ]

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[/if 424][if 424 equals=”Special Issue”][This article belongs to Special Issue under section in Journal of Experimental & Applied Mechanics (joeam)][/if 424][if 424 equals=”Conference”]This article belongs to Conference [/if 424]

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How to cite this article:
nSuhas Padawe, G.M. Dhote, Devendra Y. Shahare, Amol Kinkar. [if 2584 equals=”][226 wpautop=0 striphtml=1][else]Recent Trends in Rotary Kiln and Refractory Material Patterns in Cement Production: A Review Approach[/if 2584]. Journal of Experimental & Applied Mechanics. 26/07/2025; 16(02):27-34.

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How to cite this URL:
nSuhas Padawe, G.M. Dhote, Devendra Y. Shahare, Amol Kinkar. [if 2584 equals=”][226 striphtml=1][else]Recent Trends in Rotary Kiln and Refractory Material Patterns in Cement Production: A Review Approach[/if 2584]. Journal of Experimental & Applied Mechanics. 26/07/2025; 16(02):27-34. Available from: https://journals.stmjournals.com/joeam/article=26/07/2025/view=0

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[if 424 not_equal=””]Regular Issue[else]Published[/if 424] Subscription Original Research

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Volume 16
[if 424 equals=”Regular Issue”]Issue[/if 424][if 424 equals=”Special Issue”]Special Issue[/if 424] [if 424 equals=”Conference”][/if 424] 02
Received 20/05/2025
Accepted 01/07/2025
Published 26/07/2025
Retracted
Publication Time 67 Days

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