Open Access
Dr. D S Jenaris,
S.JoysonAbraham,
D S Jenaris,
D S Manoj Abraham,
N. Prabhu,
P Brightson,
- Professor Department of Mechanical Engineering, Grace College of Engineering, India Tamil Nadu India
- Associate Professor Department of Aeronautical Engineering,Malla Reddy College of Engineering and Technology Telangana India
- Professor Department of Mechanical Engineering, PSN Engineering College, India Tamil Nadu India
- Associate Professor Department of Mechanical Engineering, PSN Engineering College, Tamil Nadu India
- Professor Department of Mechanical Engineering, PSN Engineering College, Tamil Nadu India
- Associate Professor Department of Civil Engineering, PSN Engineering College, Tamil Nadu India
Abstract
The tool material may be coated or uncoated, and cutting inserts are typically situated along the covered contact region. Work piece remains fixed while tool revolves for cutting and machining.
Objective: A NABL-accredited metallurgical evaluation laboratory (machining) assessed two specimens. Machining profile and materials determine insert selection. Analytical results show material composition. The surface qualities of samples 1 and 2 were examined. As DOC, cutting speed and tool tip temperature were monitored. The EDXA picture demonstrates C45 steel material transfer to tool inserts during machining.
Methods: Microscopic study reveals wear and fissures on the outside of an uncoated tool insert used to grind C45, which contains more phosphorus and sulfur. SEM image of an uncoated tool insert for machining low-phosphorus and sulfur C45 steel. As shown in the EDX study, the C45 steel material tool inserts lubrication and heat-producing materials throughout the machining process.
Finding: C45 steel (0.40–0.50% carbon) is studied. C45 steel has tiny amounts of Mo, Si, SiO2, Mn, and P. The research compared coated and uncoated tool inserts for C45 steel samples with varied sulphur and phosphorus levels. We milled samples to the appropriate diameter and tested them at 0.120, 0.170, and 0.220 mm/min feed rates, decreasing times (10.0, 14.48, and 18.46 m/min), and cut depths (0.75, 1.25, and 2.0 mm). Tool tip temperature vs. wear. Machining tool inserts with coatings perform better. These traces at low quantities provide excellent results.
Novelty: Edx Analysis was utilized to mill C45 steel with different phosphorus and sulfur percentages using uncoated and titanium-covered carbide tool inserts under dehydration. Compare the performance of coated and uncoated tool inserts for milling C45 steel. SEM and DEX spectroscopy analyzed the tool, work sample, and material behavior.
Keywords: SEM T, heat, C45 Steel, Thermometer and Wear surface.
References
- Irina Aleksandrova; TrayanHristov 2019 ‘Cutting performance of experimental alumina-based ceramic cutting tools in turning of C45, 42Cr4 and 100Cr6 steels’ DOI: 10.1109/HiTech48507.2019.9128234.
- De Angelis; I. Habib; P. Altieri; G. Giambene 2019 ‘Differentiated QoS provision for multimedia traffic in WiFi systems’ DOI: 10.1109/ICC.2005.1494547.
- T. O’Keefe; J.A.B. Fortes 2021 ‘Bit level processor arrays: current architectures and a design and programming tool’ DOI: 10.1109/ISCAS.1988.15509.
- Moussaoui, K., Michel Mousseigne, Johanna Senatore, and R. Chieragatti. “The effect of roughness and residual stresses on fatigue life time of an alloy of titanium.” The International Journal of Advanced Manufacturing Technology 78 2019,DOI:1007/s00170-014-6596-7
- Tomasz CyrylDyl; EwelinaSzramka 2020, ‘The effect of super finishing conditions on surface roughness of hardened unalloyed steel’ DOI: 10.1109/MSM49833.2020.9201698.
- Irina Aleksandrova; TrayanHristov 2019 ‘Optimization of the Turning Process with Experimental Alumina-Based Ceramic Cutting Tools Using a Generalized Utility Function’ DOI: 10.1109/HiTech48507.2019.9128256.
- Anna Stoynova; Irina Aleksandrova 2019, ‘Non-Contact Measurement and Monitoring of Cut-off Wheel Wear’ DOI: 10.1109/ET.2019.8878321.
- Horsfall, O., UKO, E., & Davies, Statistical Analysison Corrected Well-log Derived Temperatures in South-Eastern Niger Delta. Richard Gundlach, Matthew Meyer, Leonard Winardi “Influence of Mn and S onthe properties of cast iron part-3-Testing and Analysis”Copyright©2019AmericanFoundrySociety.
- FaragAbdallah, SabreenA. Abdelwahab, Wael.A.Aly, Ibrahim Ahmed “Influence of Cutting Factors on the Cutting Tool Temperature and Surface Roughness of SteelC45 during Turning Process Influence of cutting factor on the cutting tool temperature and surface roughness of steel C45 during Turning process”volume6, issue-01, IRJET,2019Volume: 06Issue:01|Jan201,
- ParasNath Singh; S 2021 ‘Aarthi Quantum Circuits – An Application in Qiskit-Python’ DOI: 10.1109/ICICV50876.2021.9388498.
- MoganapriyaChinnasamy a, RajasekarRathanasamy 2022, ‘Effectiveness of cryogenic treatment on cutting tool inserts’ DOI: 10.1016/j.ijrmhm.2022.105946.
- Santosh Kumar, Mohammed Riyaz Ahmed 2019 ‘Investigation of machinability characteristics on C45 steel alloy while turning with untreated and cryotreated M2 HSS cutting tools’ DOI: 10.1109/ICC.2005.1494547.
- Nagamadhu M&SB Kivade,(2021): Effect of multi frequency, boundary conditions of Polyvinyl Alcohol (PVA) cross linked with Glutaraldehyde (GA) using dynamicmechanical analyzer, Advances in Materials and Processing Technologies DOI:Adv Compos
HybridMater5,144–158.
- Srikantappa, A. S. “Effect of trace elements on machining characteristics of C45 steel using coated carbide tool inserts.” Materials Today: Proceedings54 (2022): 519-526 DOI:10.1016/j.matpr.2021.11.510
- Sivaprakash, E., S. Aswin, D. Dhanaruban, G. Dinesh, and M. Inbamathi. “Machining Character Analysis of Coated and Uncoated End Mill on Heat Treated C45 Steel.” 2022 DOI: 10.22214/ijraset.2022.41872
- Kumar, Arvind, NirajBala, Sukhdeep Singh Dhami, and Sudhir Kumar. “Effects of cryogenic treatment on the performance of coated tungsten carbide inserts during milling of EN24 steel.” Materials Today: Proceedings(2023). DOI:10.1016/j.matpr.2023.03.449
- Roy, S.; Kumar, R.; Sahoo, A.K.; Panda, A. Cutting Tool Failure and Surface Finish Analysis in Pulsating MQL-Assisted Hard Turning. J. Fail. Anal. Prev. 2020, 20, 1274–1291 DOI:1007/s11668-020-00940-8:
- Bovas Herbert Bejaxhin, A.; Paulraj, G.; Jayaprakash, G.; Vijayan, V. Measurement of roughness on hardenedD-3 steel and wear of coated tool inserts. Trans. Inst. Meas. Control 2020, 43, 528–536 DOI:10.1177/0142331220938554
- Sahino˘ glu, A.; Rafighi, M. Optimization of cutting parameters with respect to roughness for machining of hardened AISI 1040steel. Mater. Test. 2020, 62, 85–95. DOI:https://doi.org/10.3139/120.111458
Journal of Polymer and Composites
Volume | |
Received | March 7, 2024 |
Accepted | May 24, 2023 |
Published | July 30, 2024 |