Advanced Design and Prototyping with Fabrication, Architecture, And Material Design Techniques For 3D Printing Hybrid Polymer Composites

[{“box”:0,”content”:”[if 992 equals=”Open Access”]n

n

n

n

Open Access

nn

n

n[/if 992]n

n

Year : August 24, 2024 at 10:58 am | [if 1553 equals=””] Volume :12 [else] Volume :12[/if 1553] | [if 424 equals=”Regular Issue”]Issue[/if 424][if 424 equals=”Special Issue”]Special Issue[/if 424] [if 424 equals=”Conference”][/if 424] : 04 | Page : 22-36

n

n

n

n

n

n

By

n

[foreach 286]n

n

n

Rahul Dnyaneshwar Suryawanshi, Jayashri Chetan Chaudhari, Anjay Kumar, Satpalsing K. Girase, Tejas Sanjay Sali,

n

    n t

  • n

n

n[/foreach]

n

n[if 2099 not_equal=”Yes”]n

    [foreach 286] [if 1175 not_equal=””]n t

  1. Assistant Professor, Assistant Professor, Assistant Professor, Assistant Professor,, Assistant Professor Department of Mechanical Engineering, Sandip Institute of Engineering & Management, Nashik,, Sandip Institute of Technology & Reserch Centre, Nashik,, Department of Mechanical Engineering, Sandip University Sijoul, School of Science, Sandip University, Nashik, Department of Mechanical Engineering, Sandip Institute of Engineering & Management, Nashik, Maharashtra, Maharashtra, Bihar, Maharashtra, Maharashtra India, India, India, India, India
  2. n[/if 1175][/foreach]

n[/if 2099][if 2099 equals=”Yes”][/if 2099]n

n

Abstract

nHybrid polymer composites are big steps forward in the field of 3D printing. They combine different materials to improve their engineering qualities, usefulness, and use potential. This essay looks at the advanced design and testing methods needed to use 3D printing to make and create mixed polymer materials. First, we look at material design methods, with a focus on choosing plastics and support materials that help the composite have the qualities we want. It is important to understand how the different materials interact with each other and how that affects the performance of the hybrid composites as a whole. There is a lot of information about the making process, including methods like fused deposition modeling (FDM), stereolithography (SLA), and selective laser sintering (SLS). The pros and cons of each method are looked at in the context of making hybrid polymer composites. This helps us figure out how to set the print settings so that the final product has better structural integrity and a smoother surface. The paper also talks about the building aspects of hybrid composite design, stressing how important it is to think about geometry and optimize the internal structure in order to improve the mechanical qualities and useful performance. Researchers are looking into more advanced design methods, like computer modeling and simulation, to figure out how mixed materials will react to different situations. This ability to predict the future is very important for making sure that the end result is reliable and lasts a long time.

n

n

n

Keywords: Hybrid polymer composites, 3d printing, advanced prototyping, fabrication techniques material design, structural architecture

n[if 424 equals=”Regular Issue”][This article belongs to Journal of Polymer and Composites(jopc)]

n

[/if 424][if 424 equals=”Special Issue”][This article belongs to Special Issue under section in Journal of Polymer and Composites(jopc)][/if 424][if 424 equals=”Conference”]This article belongs to Conference [/if 424]

n

n

n

How to cite this article: Rahul Dnyaneshwar Suryawanshi, Jayashri Chetan Chaudhari, Anjay Kumar, Satpalsing K. Girase, Tejas Sanjay Sali. Advanced Design and Prototyping with Fabrication, Architecture, And Material Design Techniques For 3D Printing Hybrid Polymer Composites. Journal of Polymer and Composites. July 11, 2024; 12(04):22-36.

n

How to cite this URL: Rahul Dnyaneshwar Suryawanshi, Jayashri Chetan Chaudhari, Anjay Kumar, Satpalsing K. Girase, Tejas Sanjay Sali. Advanced Design and Prototyping with Fabrication, Architecture, And Material Design Techniques For 3D Printing Hybrid Polymer Composites. Journal of Polymer and Composites. July 11, 2024; 12(04):22-36. Available from: https://journals.stmjournals.com/jopc/article=July 11, 2024/view=0

nn[if 992 equals=”Open Access”] Full Text PDF Download[/if 992] n

n[if 992 not_equal=’Open Access’] [/if 992]nn

n

nn[if 379 not_equal=””]n

Browse Figures

n

n

[foreach 379]n

n[/foreach]n

n

n

n[/if 379]n

n

References

n[if 1104 equals=””]n

  1. Shabbirahmed, A.M, Sekar, R, Gomez, L.A, Sekhar, M.R, Hiruthyaswamy, S.P, Basavegowda, N, Somu, P. Recent Developments of Silk-Based Scaffolds for Tissue Engineering and Regenerative Medicine Applications: A Special Focus on the Advancement of 3D Printing. Biomimetics 2023, 8, 16.
  2. Ali, M.H, Batai, S, Sarbassov, D. 3D printing: A critical review of current development and future prospects. Rapid Prototyp. J. 2019, 25, 1108–1126.
  3. Kuang, X, Wu, J, Chen, K, Zhao, Z, Ding, Z, Hu, F, Fang, D, Qi, H.J. Grayscale digital light processing 3D printing for highly functionally graded materials. Sci. Adv. 2019, 5, eaav5790.
  4. Dumpa, N.R, Bandari, S, Repka, M.A. Novel Gastroretentive Floating Pulsatile Drug Delivery System Produced via Hot-Melt Extrusion and Fused Deposition Modeling 3D Printing. Pharmaceutics 2020, 12, 52.
  5. Kaierle, S, Overmeyer, L, Hoff, C, Meier, O, Hermsdorf, J. Development of a laser ablation process model and a disposable 3D-printed tool head for weakening thick steel sheets for the deflagration of hazardous substances. CIRP J. Manuf. Sci. Technol. 2019, 26, 94–99. [Google Scholar] [CrossRef]
  6. Zhang, Q, Boniface, A, Parashar, V.K, Moser, C. Multiphoton polymerization using upconversion nanoparticles for adaptive high-resolution 3D printing. In Advanced Fabrication Technologies for Micro/Nano Optics and Photonics XVI; von Freymann, G., Blasco, E., Chanda, D., Eds, SPIE: Bellingham, WA, USA, 2023; 27p.
  7. Liu, Z, Wang, Y, Wu, B, Cui, C, Guo, Y, Yan, C. A critical review of fused deposition modeling 3D printing technology in manufacturing polylactic acid parts. Int. J. Adv. Manuf. Technol. 2019, 102, 2877–2889.
  8. Moradi, M, Beygi, R, Yusof, N.M, Amiri, A, da Silva, L.F.M, Sharif, S. 3D Printing of Acrylonitrile Butadiene Styrene by Fused Deposition Modeling: Artificial Neural Network and Response Surface Method Analyses. J. Mater. Eng. Perform. 2023, 32, 2016–2028.
  9. Kotomin, S.V, Kramarev, D.V, Obidin, I.M, Polunin, S.V. Influence of 3D Printing Conditions of Polyethylene Terephthalate Glycol on the Mechanical Properties of Products Based on It. Polym. Sci. Ser. A 2022, 64, 617–623.
  10. Ahmadi, M, Tabary SA, A.B, Rahmatabadi, D, Ebrahimi, M.S, Abrinia, K, Hashemi, R. Review of selective laser melting of magnesium alloys: Advantages, microstructure and mechanical characterizations, defects, challenges, and applications. J. Mater. Res. Technol. 2022, 19, 1537–1562.
  11. Ajani, S. N. ., Khobragade, P. ., Dhone, M. ., Ganguly, B. ., Shelke, N. ., & Parati, N. . (2023). Advancements in Computing: Emerging Trends in Computational Science with Next-Generation Computing. International Journal of Intelligent Systems and Applications in Engineering, 12(7s), 546–559
  12. Jiang, Y, Zhou, J, Shi, H, Zhao, G, Zhang, Q, Feng, C, Xv, X. Preparation of cellulose nanocrystal/oxidized dextran/gelatin (CNC/OD/GEL) hydrogels and fabrication of a CNC/OD/GEL scaffold by 3D printing. J. Mater. Sci. 2020, 55, 2618–2635.
  13. Yousefi, N, Hashemi, R, Sedighi, M. Printing strategies to fabricate a disk through the fused deposition modeling method. Proc. Inst. Mech. Eng. Part L J. Mater. Des. Appl. 2023.
  14. Chen, F, Ni, X, Liu, Y, Xia, X, Gao, X. Preparation and properties of heat-treated esterified wood flour/polylactic acid composites for FDM 3D printing. J. Mater. Sci. 2022, 57, 14819–14834.
  15. Khobragade, P. Ghutke, V. P. Kalbande and N. Purohit, “Advancement in Internet of Things (IoT) Based Solar Collector for Thermal Energy Storage System Devices: A Review,” 2022 2nd International Conference on Power Electronics & IoT Applications in Renewable Energy and its Control (PARC), Mathura, India, 2022, pp. 1-5, doi: 10.1109/PARC52418.2022.9726651.
  16. Rahmatabadi, D, Aberoumand, M, Soltanmohammadi, K, Soleyman, E, Ghasemi, I, Baniassadi, M, Abrinia, K, Zolfagharian, A, Bodaghi, M, Baghani, M. A New Strategy for Achieving Shape Memory Effects in 4D Printed Two-Layer Composite Structures. Polymers 2022, 14, 5446.
  17. Fernández-Cervantes, I, Morales, M.A, Agustín-Serrano, R, Cardenas-García, M, Pérez-Luna, P.V, Arroyo-Reyes, B.L, Maldonado-García, A. Polylactic acid/sodium alginate/hydroxyapatite composite scaffolds with trabecular tissue morphology designed by a bone remodeling model using 3D printing. J. Mater. Sci. 2019, 54, 9478–9496.
  18. Rahmatabadi, D, Soltanmohammadi, K, Aberoumand, M, Soleyman, E, Ghasemi, I, Baniassadi, M, Abrinia, K, Bodaghi, M, Baghani, M. Development of Pure Poly Vinyl Chloride (PVC) with Excellent 3D Printability and Macro- and Micro-Structural Properties. Macromol. Mater. Eng. 2023, 308, 2200568.
  19. Dhanashri Shete, Prashant Khobragade; An empirical analysis of different data visualization techniques from statistical perspective. AIP Conf. Proc. 29 September 2023; 2839 (1): 040017.
  20. Yasir, M, Ullah, Z, Noroozi, R, Zolfagharian, A. 4D printing of shape memory polymer composites: A review on fabrication techniques, applications, and future perspectives. J. Manuf. Process. 2022, 81, 759–797.
  21. Rahmatabadi, D, Ghasemi, I, Baniassadi, M, Abrinia, K, Baghani, M. 4D printing of PLA-TPU blends: Effect of PLA concentration, loading mode, and programming temperature on the shape memory effect. J. Mater. Sci. 2023, 58, 7227–7243.
  22. Moradi, M, Hashemi, R, Kasaeian-Naeini, M. Experimental investigation of parameters in fused filament fabrication 3D printing process of ABS plus using response surface methodology. Int. J. Adv. Manuf. Technol. 2023, 126, 1–18.
  23. Zhang, S, Rehman MZ ur Bhagia, S, Meng, X, Meyer, H.M, Wang, H, Koehler, M.R, Akhtar, K, Harper, D.P, Ragauskas, A.J. Coal polymer composites prepared by fused deposition modeling (FDM) 3D printing. J. Mater. Sci. 2022, 57, 10141–10152.
  24. López-Manchado MA, Biagiotti J, Kenny JM. Comparative Study of the Effects of Different Fibers on the Processing and Properties of Polypropylene Matrix Composites. Journal of Thermoplastic Composite Materials. 2002;15(4):337-353. doi:10.1177/0892705702015004457
  25. Mageshwaran, V., Sivasubramanian, P., Kumar, P., Nagaraju, Y. (2023). Antibacterial Response of Nanostructured Chitosan Hybrid Materials. In: Swain, S.K., Biswal, A. (eds) Chitosan Nanocomposites. Biological and Medical Physics, Biomedical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-19-9646-7_7
  26. Sumesh KR, Ajithram A, Palanisamy, S. et al. Mechanical properties of ramie/flax hybrid natural fiber composites under different conditions. Biomass Conv. Bioref. (2023). https://doi.org/10.1007/s13399-023-04628-5

nn[/if 1104][if 1104 not_equal=””]n

    [foreach 1102]n t

  1. [if 1106 equals=””], [/if 1106][if 1106 not_equal=””],[/if 1106]
  2. n[/foreach]

n[/if 1104]

nn


nn[if 1114 equals=”Yes”]n

n[/if 1114]

n

n

[if 424 not_equal=””]Special Issue[else]Published[/if 424] Open Access Original Research

n

n

[if 2146 equals=”Yes”][/if 2146][if 2146 not_equal=”Yes”][/if 2146]n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n[if 1748 not_equal=””]

[else]

[/if 1748]n

n

n

Volume 12
[if 424 equals=”Regular Issue”]Issue[/if 424][if 424 equals=”Special Issue”]Special Issue[/if 424] [if 424 equals=”Conference”][/if 424] 04
Received May 16, 2024
Accepted July 3, 2024
Published July 11, 2024

n

n

n

n

n

n nfunction myFunction2() {nvar x = document.getElementById(“browsefigure”);nif (x.style.display === “block”) {nx.style.display = “none”;n}nelse { x.style.display = “Block”; }n}ndocument.querySelector(“.prevBtn”).addEventListener(“click”, () => {nchangeSlides(-1);n});ndocument.querySelector(“.nextBtn”).addEventListener(“click”, () => {nchangeSlides(1);n});nvar slideIndex = 1;nshowSlides(slideIndex);nfunction changeSlides(n) {nshowSlides((slideIndex += n));n}nfunction currentSlide(n) {nshowSlides((slideIndex = n));n}nfunction showSlides(n) {nvar i;nvar slides = document.getElementsByClassName(“Slide”);nvar dots = document.getElementsByClassName(“Navdot”);nif (n > slides.length) { slideIndex = 1; }nif (n (item.style.display = “none”));nArray.from(dots).forEach(nitem => (item.className = item.className.replace(” selected”, “”))n);nslides[slideIndex – 1].style.display = “block”;ndots[slideIndex – 1].className += ” selected”;n}n”}]

Check Our other Platform for Workshops in the field of AI, Biotechnology & Nanotechnology.
Check Out Platform for Webinars in the field of AI, Biotech. & Nanotech.