Open Access
Vidyasagar Shetty,
Shabari Shedthi B,
Premkumar Naik,
Keshavamurthy D.B,
Ibsa Neme Mogose,
- Associate Professor, Department of Mechanical Engineering, Nitte (Deemed to be University), NMAM Institute of Technology (NMAMIT), Karnataka, India
- Associate Professor, Department of Computer Science and Engineering, Nitte (Deemed to be University), NMAM Institute of Technology (NMAMIT), Karnataka, India
- Associate Professor, Department of Mechanical Engineering, AMC Engineering College, Karnataka, India
- Assistant Professor, Department of Mechanical Engineering, Nitte Meenakshi Institute of Technology, Karnataka, India
- Lecturer, Department of Chemical Engineering, College of Biological and Chemical Engineering, Addis Ababa Science and Technology University, , Ethiopia
Abstract
Aluminium Metal Matrix Composites (MMC) is beneficial in a diversity of applications of engineering, particularly due to their strength while being lightweight. The intention of this paper is to develop a Hybrid Metal Matrix Composite (HMMC) using base metal aluminium alloy which is reinforced with different wt% of Graphite and Titanium Dioxide and then study the different mechanical properties like microstructure analysis, tensile strength, hardness, and wear behavior of HMMC developed experimentally. We need to calculate how much base metal and reinforcements material is required. Stir casting is used for producing new hybrid composite material in the present investigation. Preheating of reinforcement materials needs to be done before doing the casting. After fabricating the hybrid composites, Specimens for the various tests were prepared as per ASTM Standards. Microstructure analysis, tensile test, hardness, and wear tests were performed for the base metal as well as the four combinations of second phase particle composites. We achieved ultimate tensile strength about 123.3 N/mm2 and hardness value of 103.3. BHN for the combination LM12+6% Gr+ 6% TiO2 of was obtained due to proper stirring process and mixing of the reinforcement material with base metal. It was observed that with same combination the wear rate goes on varying with load and speed, wear rate decreases up to almost 30 to 40% compared with only base metal.
Keywords: Aluminium alloy, Composite, Titanium Dioxide, Microstructure, Tensile strength, Hardness
[This article belongs to Special Issue under section in Journal of Polymer and Composites (jopc)]
Vidyasagar Shetty, Shabari Shedthi B, Premkumar Naik, Keshavamurthy D.B, Ibsa Neme Mogose. Effect of Graphite and Titanium Dioxide on Mechanical Properties and Wear Behavior of Al based HMMCs. Journal of Polymer and Composites. 2024; 11(13):20-30.
Vidyasagar Shetty, Shabari Shedthi B, Premkumar Naik, Keshavamurthy D.B, Ibsa Neme Mogose. Effect of Graphite and Titanium Dioxide on Mechanical Properties and Wear Behavior of Al based HMMCs. Journal of Polymer and Composites. 2024; 11(13):20-30. Available from: https://journals.stmjournals.com/jopc/article=2024/view=131674
Browse Figures
References
- Umanath, selvamani, Barbara, Alam, Ansari. Ceramic Materials and Stir Cast Aluminium Matrix Composites: A Literature Review. International Journal of Innovative Research in Science, Engineering and Technology. 2017; 6(7): 14156–14157p.
- Paul, M. Sijo. Review of Effective Parameters of Stir Casting Process on Metallurgical Properties of Ceramics Particulate Al Composites. IOSR Journal of Mechanical and Civil Engineering. 2015; 12(6): 37–38p.
- Hashim, Zhou, Xu. Ceramic Materials and Stir Cast Aluminium Matrix Composites: A Literature Review. International Journal of Innovative Research in Science, Engineering and Technology 2017; 6(7): 14156p.
- Ceramic Materials and Stir Cast Aluminium Matrix Composites: A Literature Review. International Journal of Innovative Research in Science, Engineering and Technology. 2017; 6(7): 14158p.
- Nair, N. Joshi. Review of Effective Parameters of Stir Casting Process on Metallurgical Properties of Ceramics Particulate Al Composites. IOSR Journal of Mechanical and Civil Engineering.
- Khalid Almadhoni, Sabah Khan. Review of Effective Parameters of Stir Casting Process on Metallurgical Properties of Ceramics Particulate Al Composites. 2015; 12(6).
- Baradeswaran, A. Elayaperumal. Mechanical and Tribological Behaviour of graphitereinforced Aluminium matrix Composites. 2013; 19(3). 354–364p.
- Vamsi Krishnaa, Anthony.M.Xavior. An Investigation on the Mechanical Properties of Hybrid Metal Matrix Composites.2014; 9(7).
- Abraham SJ, Dinaharan I, Selvam JD, Akinlabi ET. Microstructural characterization and tensile behavior of rutile (TiO 2)-reinforced AA6063 aluminum matrix composites prepared by friction stir processing. Acta Metallurgica Sinica, 2019 Jan 2;32:52–62.
- Taha MA, Nassar AH, Zawrah MF. In-situ formation of composite having hard outer layer based on aluminum dross reinforced by SiC and TiO2. Construction and Building Materials. 2020 Jul 10; 248:118638.
- Cocen, Onel, Kalkanli, Yilmaz. Properties of Ceramic-Reinforced Aluminium Matrix Composites – A review. International Journal of Mechanical and Materials Engineering.2014; 9(12): 9–16p.
- Veeresh Kumar, Bhushan, kumar, Purohit. Properties of Ceramic-Reinforced Aluminium Matrix Composites – A review. International Journal of Mechanical and Materials Engineering. 2014; 9(12):10–16p.
- Alaneme, K. K., & Adewuyi, E. O. (2013). Mechanical behaviour of Al-Mg-Si matrix composites reinforced with alumina and bamboo leaf ash. Metallurgical and materials engineering, 19(3), 177–188.
- Muruganandan, Dhanalaxmi. A Review of the Aluminium Metal Matrix Composite and its Properties. International Research Journal of Engineering and Technology (IRJET). 2017; 4(2): 834–835p.
- Jeykrishnan, B. Vijaya Ramnath, Hervin Savariraj et.al. Investigation on Tensile and Impact Behavior of Aluminum Base Silicon Carbide Metal Matrix Composites. Indian Journal of Science and Technology. 2016; 9: 1–4p.
- Ashok Kumara, A.Devarajub, S.Arunkumarc. Experimental Investigation on Mechanical Behaviour and Wear Parameters of tic and Graphite Reinforced Aluminium Hybrid Composites. Materials Today: Proceedings. 2018: 14244–51p.
- Shreyas P, Shriramkumar S, Sruthisagar R et al. Studies on Mechanical Behaviour of Aluminium-Silicon Carbide-Copper Metal Matrix Composite. MATEC Web of Conferences 2018, 1–5p.
- Sri Ram Murthy, Y. Seetha Rama R, “Impact on Mechanical Properties of Hybrid Aluminum Metal Matrix Composites” International Journal of Engineering and Advanced Technology. 2019; 8(6): 1638–45.
- M. Rajesha, M.K. Kaleemulla S. Doddamani. Effect of Heat Treatment on Wear behavior of Hybrid Aluminum Metal Matrix Composites. 2019; 41(3).
- Umanath, Selvamani S, Palanikumar C and Dinesh Ram. Worn Surface Analysis of Hybrid Metal Matrix Composite. 2014; Vols. 984–985: 546–550p.
- Ramakoteswara Rao, N. Ramanaiahb, Sarcarc. A Review on Dry Sliding Wear Behavior of tic –AA7075 Metal Matrix Composites. 2016;14(1): 27–37p.
- Lunat Faiyaz Yusuf, Anuj Kumar, Dhruv Kumar. Wear Properties of Al Based Hybrid Metal Matrix Composites Prepared by Stir Casting Method. International Scientific & Engineering Research. 2015; 6(6).
- S James, A Annamalai, P Kuppan, R Oyyaravelu. Fabrication of Hybrid Metal Matrix Composite Reinforced With sic/Al2O3/TiB2. 2017.
- Bharat, Nikhil, and P. S. C. Bose. Influence of nano-TiO2 particles on the microstructure, mechanical and wear behaviour of AA7178 alloy matrix fabricated by stir casting technique. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications. 2023; 237.4: 753–766p.
- Abeens, M., Brucely, Y., Paulraj, G., Thilak, M., Preparation and characterization of Al8011 TiO2 and nano Graphene hybrid composite mechanical and wear behavior. Materials Today: Proceedings. 2023.
Journal of Polymer and Composites
Volume | 11 |
Special Issue | 13 |
Received | 28/10/2023 |
Accepted | 17/12/2023 |
Published | 23/01/2024 |