Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software

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By

    Pradeep Kumar Mouria

  1. Dr. Ranganath M. Singari

  2. Dr. Reeta Wattal

  1. Assistant Professor, Department of Mechanical Engineering, Manav Rachna University, Haryana, India
  2. Professor, Department of Mechanical Engineering, Delhi Technological University, Delhi, India
  3. Professor, Department of Mechanical Engineering, Delhi Technological University, Delhi, India

Abstract

This paper investigates the temperature at different workpiece and tool pin sections. In this investigation, various materials are utilized, for example, AA7050, AA2024, and Copper, for other process parameters. Tool rotational speed, tool tilt angle, and welding speed are process parameters. Thermal distribution results are examined with the assistance of these process parameters. Altair’s Hyper Weld, a preeminent computer-aided engineering (CAE) application for the simulation of friction stir welding, has been used for detailed investigations. The outcomes are introduced for divergence in the top temperature of these distinctive aluminum and copper compound plates at similar information parameters during the Friction Stir Welding (FSW) process. It is observed that more heat is generated when the copper plate is placed on the right side, and the aluminum plate is placed on the left side.

Keywords: FSW, Peak temperature, AA7050, AA2024, copper, hyper weld

How to cite this article: Pradeep Kumar Mouria, Dr. Ranganath M. Singari, Dr. Reeta Wattal Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software jopc ; :-
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Open Access Original Research
Volume
Received October 30, 2023
Accepted December 20, 2023
Published