Fracture behavior of 2124Al- 10vol% SiCp composite tensile specimens for different heat treatment conditions

Open Access

Year : 2024 | Volume :11 | Special Issue : 08 | Page : 279-291
By

T. Parameshwaran Pillai

K. S. Sajikumar

K. Prasanth Kumar Reddy

B. Nageswara Rao

  1. Associate Professor 1Department of Mechanical Engineering, University College of Engineering, BIT Campus, Tiruchirappalli Tamil Nadu India
  2. Associate Professor Department of Mechanical Engineering, College of Engineering Trivandrum, Thiruvananthapuram Kerala India
  3. Research Scholar Department of Mechanical Engineering, Koneru Lakshmaiah Education Foundation (KLEF), Deemed to be University Andhra Pradesh India
  4. Professor Department of Mechanical Engineering, Koneru Lakshmaiah Education Foundation (KLEF), Deemed to be University Andhra Pradesh India

Abstract

This article presents experimental details on 2124Al-10vol% SiCp composite tensile specimens, which were made by squeeze casting process. Cast metal composites are generally very brittle and have poor mechanical properties. To strengthen the matrix and improve ductility, the specimens were heat-treated by solutionizing and aging. Experiments were carried out at 3 different solutionizing temperatures, solutionizing time, aging temperature and aging time to examine the influence of heat treatment process parameters on the notched and unnotched tensile strength of the composite. Compact tension (CT) specimens with different crack lengths, crack mouth widths and thicknesses were tested to evaluate the fracture toughness of the composite. Experiments were planned according to the Taguchi’s L9 OA (orthogonal array). Factographs of tensile and CT specimens were made after the test using a scanning electron microscope (SEM). Energy dispersive X-ray analysis was carried out at different locations of the fractured specimens. The EDAX spectrum shows the chemical composition of inclusions and matrix components.

Keywords: EDAM spectrum; Fracture toughness; Metal matrix composites; SEM; Taguchi method; Tensile strength.

This article belongs to Special Issue Conference International Conference on Innovative Concepts in Mechanical Engineering (ICICME – 2023)

How to cite this article: T. Parameshwaran Pillai, K. S. Sajikumar, K. Prasanth Kumar Reddy, B. Nageswara Rao. Fracture behavior of 2124Al- 10vol% SiCp composite tensile specimens for different heat treatment conditions. Journal of Polymer and Composites. 2024; 11(08):279-291.
How to cite this URL: T. Parameshwaran Pillai, K. S. Sajikumar, K. Prasanth Kumar Reddy, B. Nageswara Rao. Fracture behavior of 2124Al- 10vol% SiCp composite tensile specimens for different heat treatment conditions. Journal of Polymer and Composites. 2024; 11(08):279-291. Available from: https://journals.stmjournals.com/jopc/article=2024/view=131071

Full Text PDF Download

Browse Figures

References

Wang, L. Ren, F. Yang, L. Qi, C. Yu, H. Luo, “Research Progress on Fabrication Technology and Properties of SiC Particle-Reinforced Aluminum Matrix Composites”, Xiyou Jinshu Cailiao Yu Gongcheng/Rare Metal Materials and Engineering, Vol. 51, Issue 4, pp.1270–1282 (2022)
Thirugnanam, G. Ananth, T. Muthu Krishnan, T.T. Olkeba, “Microstructure and Mechanical Characteristics of Stir-Casted AA6351 Alloy and Reinforced with Nanosilicon Carbide Particles”, Journal of Nanomaterials, Vol. 2023, Article ID 7858827. https://doi.org/10.1155/2023/7858827
P.Shantharaman, V. Anandakrishnan, S. Sathish, M. Ravichandran, R. Naveenkumar, S. Jayasathyakawin, S. Rajesh, “Investigations on the microstructure and properties of yttria and silicon carbide reinforced aluminium composites”, Heliyon, 9(4) April 2023, e15462. https://doi.org/10.1016/j.heliyon.2023.e15462
Xing, N.Y. Li, C.J. Li, P. Gao, H.D. Guan, C.M.Y. Yang, C.J. Pu a, J.H. Yi, “Effects of size and oxidation treatment for SiC particles on the microstructures and mechanical properties of SiCp/Al composites prepared by powder metallurgy”, Materials Science and Engineering: A, Vol. 851 (2022) 143664. https://doi.org/10.1016/j.msea.2022.143664
Hamza, S. Mondal, “Effect of Reinforcement with Ceramic Microparticles on Structure and Properties of Composites with an Aluminum Matrix”, Met Sci Heat Treat64, 163–166 (2022). https://doi.org/10.1007/s11041-022-00778-x
Khodaei, O. Yaghobizadeh, H.R. Baharvandi, A.A. Shahraki, H. mohammadi, “The effect of nano-TiO2 additions on the densification and mechanical properties of SiC-matrix composite”, Ceramics International, Vol.46, Issue 5, pp. 6477-6483 (2020).
Y. Wang, T. Monetta, “Systematic study of preparation technology, microstructure characteristics and mechanical behaviors for SiC particle-reinforced metal matrix composites”, Journal of Materials Research and Technology, 25, pp.7470-7497 (2023). https://doi.org/10.1016/j.jmrt.2023.07.145
Łągiewka, C. Kolmasiak, “ Composite centrifugal castings after remelting”, Metalurgija, Vol.60, No.3-4 (2021). https://hrcak.srce.hr/256131
K.B. Chellam, M. Pandian, D. Jaganathan, M.S.R. Mydeen, K. Kalimuthu, “Analysing the mechanical and metallurgical behavior of aluminium 7075 composite with reinforcement of silicon carbide and zirconium oxide”, AIP Conf. Proc.2527, 020019 (2022). https://doi.org/10.1063/5.0108139
S.K. Reddy, M. Kannan, R. Karthikeyan, et al.“Evaluation of mechanical and thermal properties of Al 7475–CSA–graphite hybrid metal matrix composites”, Int J Interact Des Manuf (2023). https://doi.org/10.1007/s12008-023-01401-w
K. Bhushan, D.  Sharma, “Optimization of Friction Stir Welding Parameters to Maximize Hardness of AA6082/Si3N4 and AA6082/SiC Composites Joints”, Silicon 14, 643–661 (2022). https://doi.org/10.1007/s12633-020-00894-4
Wang, T. Monetta, “Systematic study of preparation technology, microstructure characteristics and mechanical behaviors for SiC particle-reinforced metal matrix composites”, Journal of Materials Research and Technology, Vol. 25, pp. 7470-7497 (2023). https://doi.org/10.1016/j.jmrt.2023.07.145
Kumar, R.C. Singh, R. Chaudhary, V.P. Singh, “ Tribological studies and Microstructural characterisation of SiC and Fly Ash Particles Based Aluminium 2024 alloy Composites Prepared through Stir Casting Route”, 2020 IOP Conf. Ser.: Mater. Sci. Eng.804 012025.DOI 10.1088/1757-899X/804/1/012025
Schmidt, S. Siebeck, U. Götze, G. Wagner, D. Nestler, “Particle-Reinforced Aluminum Matrix Composites (AMCs)—Selected Results of an Integrated Technology, User, and Market Analysis and Forecast”, Metals2018, 8, 143. https://doi.org/10.3390/met8020143
V.R.K. Prasad and S. Sasidhara, “Hot Working Guide- A Compendium of Processing Maps”, ASM Metals Park, OH, USA (1997).
V.S.N. Murty, B. Nageswara Rao and B.P. Kashyap, “On the hot working characteristics of 2124Al-SiCp metal matrix composites”, Advanced Composite Materials, Vol.11, pp.105-120 (2002).
J. Ross, “Taguchi Techniques for Quality Engineering”, McGraw- Hill, Singapore (1989).

Y. Murakami, “Stress intensity factors hand book” (in two volumes), Pergamon press, New York (1987).
J.C. Newman,Jr., “An evaluation of fracture analysis methods”, Elastic-Plastic Fracture Mechanics Technology, ASTM-STP-896, pp.5-96 (1985).
ASTM E399-83, Standard test method for plane-strain fracture toughness of metallic materials. Annual Book of ASTM standards, Vol.03.01, pp.487-511 (1989).
J.E. Srawley, “Wide range stress intensity factor expressions for ASTM E399 standard fracture toughness specimens”, Int.J.Fracture, Vol.12, pp.475-476 (1976).
R.A. Saxena and S.J. Hundak, “Review and extension of compliance information for common crack growth specimens”, Int.J.Fracture, Vol.14, pp.453-486 (1978).

V. Dharmendra, S.P. Kodali, B. Nageswara Rao, “A simple and reliable Taguchi approach for multi-objective optimization to identify optimal process parameters in nano-powder-mixed electrical discharge machining of INCONEL800 with copper electrode”, HELIYON 5, e02326 (2019).https://doi.org/10.1016/j.heliyon.2019.e02326.
V. Dharmendra, S.P. Kodali, B. Nageswara Rao, “Multi-objective optimization for optimum abrasive water jet machining process parameters of Inconel718 adopting the Taguchi approach”, Multidiscip. Model. Mater. Struct. 16:2, 306–321 (2020). https://doi.org/10.1108/MMMS-10-2018-0175
Muni Tanuja, B. Tanya, B. Nageswara Rao (2023). Multi-objective optimization basing modified Taguchi method to arrive the optimal die design for CGP of AZ31 magnesium alloy, International Journal on Interactive Design and Manufacturing (IJIDeM), Springer Nature. https://doi.org/10.1007/s12008-022-01176-6
Reddy, K.P.K., Rao, B.N., Nazeemudheen, M.N. et al. Selection of Optimal Process Parameters to Obtain Defect-Free Builds in IN718 Made by Laser Powder Bed Fusion. J. of Materi Eng and Perform (2023). https://doi.org/10.1007/s11665-023-08677-9


Conference Open Access Original Research
Volume 11
Special Issue 08
Received November 28, 2023
Accepted December 23, 2023
Published January 11, 2024