Review on Recent Trends in Laser Assisted Machining of Hard to Cut Materials

Open Access

Year : 2023 | Volume : | : | Page : –
By

Faisal. M. Ali

S.K. Biradar

  1. Research Scholar Mechanical Engineering Dr. Babasaheb Ambedkar Marathwada University Aurangabad Maharashtra India
  2. Professor & Principal Matsyodari Shikshan Sanstha College Of Engineering And Technology (MSSCET JALNA), Jalna Maharashtra India

Abstract

Laser-assisted machining (LAM), an alternative method of fabricating hard-to-machine materials, like ceramics, composites, Titanium alloy, Nickel based alloy are being developed and widely utilized in aerospace, automotive, medical and nuclear industries due to their special properties. These materials posing many challenges when machined with the help of Conventional methods of machining. Conventional methods of machining these materials are found to be uneconomical. Among the various external energy assisted machining methods, laser assisted machining (LAM) has received the more attention within the metal cutting domain and few of research was carried during the recent years. Laser assisted machining uses a focused laser beam to heat local areas of the workpiece and remove softened material from the ductile region, leaving high quality and crack-free surfaces. The study of LAM for hard to machine materials has been attracting progressively more interest from researchers in academia and industry. The study of machining mechanisms for different hard-to- machine materials therefore becomes very important in LAM. Currently LAM has been successfully applied in major mechanical machining processes such as turning, milling, grinding, and some non- traditional mechanical machining processes such as electrochemical machining and water jet machining. This paper is aimed to review and summarize the possible use of LAM for hard to machine materials. The review also presents a perspective on future development trends for laser assisted machining technology.

Keywords: Laser Assisted Machining, Ti Alloy, Ni Alloy, Ceramics, Composites.

How to cite this article: Faisal. M. Ali, S.K. Biradar. Review on Recent Trends in Laser Assisted Machining of Hard to Cut Materials. International Journal of Manufacturing and Materials Processing. 2023; ():-.
How to cite this URL: Faisal. M. Ali, S.K. Biradar. Review on Recent Trends in Laser Assisted Machining of Hard to Cut Materials. International Journal of Manufacturing and Materials Processing. 2023; ():-. Available from: https://journals.stmjournals.com/ijmmp/article=2023/view=92078

Full Text PDF Download

References

1. Shokrani, Environmentally conscious machining of difficult-to-machine materials with regard to cutting fluids International Journal of Machine Tools and Manufacture 57 (2012) 83-101.
2. K. Venkatesan, Laser assisted machining of difficult to cut materials: research opportunities and future directions-a comprehensive review, Proc. Eng. 97 (2014) 162
3. A.K. Dubey, Laser beam machining—A review International Journal of Machine Tools and Manufacture 48 (2008) 609-628.
4. S.T. Manshadi, Laser Assisted Machining of Inconel 718 Superalloy, McGill University Montréal, 2009.
5. A. Kuar, Modelling and analysis of pulsed Nd:YAG laser machining characteristics during microdrilling of zirconia (ZrO2) International Journal of Machine Tools and Manufacture 46 (2006)
1301-1310.
6. K. Venkatesan, Improvement of Machinability Using a Laser Aided Hybrid Machining for Inconel 718 Alloy, Materials and Manufacturing Processes.31(2016) 1825-1835
7. B. Lauwers, Hybrid processes in manufacturing CIRP Annals Manufacturing Technology 63
(2014) 561–583
8. Yongho Jeon, Current Research Trends in External Energy Assisted Machining, I. J. Prec. Eng.
Manuf. 14 (2) (2013) 337-342
9. E.O. Ezugwu, Key improvements in the machining of difficult-to-cut aerospace super alloys, I. J.
Mach. To. Manuf, 45 (2005) 1353–1367
10. Z.Y. Wang, Hybrid machining of Inconel 718, I. J. Mach. Tool Manuf. 43 (2003) 1391–1396
11. S. Lei, F. Pfefferkorn. A review of thermally assisted machining, Proceedings of the ASME
International Conference on Manufacturing Science and Engineering, Atlanta, GA, 2007, pp. 1–
12.
12. K. Venkatesan, Optimisation of machining parameters in laser aided hybrid machining of Inconel
718, Int. J. Mach. Mach. Mater. 18 (2016) 252,
13. P. Dumitrescu, High-power diode laser assisted hard turning of AISI D2 tool steel, Int. J. Mach. Tool. Manuf. 46 (2006) 2009–2016.
14. D.W. Kang, A study on the development of the laser-assisted milling process and a related constitutive equation for silicon nitride, CIRP Ann. Manuf. Technol. 63 (2014) 109–112.
15. D.H. Kim, A study of cutting force and preheating-temperature prediction for laser-assisted milling of Inconel 718 and AISI 1045 steel, Int. J. Heat Mass Trans. 71 (2014) 264–274.
16. C.M. Lee, Laser-assisted hybrid processes: a review, Int. J. Precis. Eng. Manuf. 17 (2016) 257–267.
17. S. Sun, Thermally enhanced machining of hard-to-machine materials A review, Int. J. Mach. Tools Manuf. 50 (2010) 663-680.
18. R.R. Boyer, An overview on the use of titanium in the aerospace industry, Mater. Sci. Eng. A213 (1996) 103-114.
19. E.O. Ezugwu, An overview of machinability of aerospace engine alloys, J. Mater. Process Technol. 134 (2003) 233-253.
20. Ajit Joshi, A Study of Temperature Distribution for Laser Assisted Machining of Ti-6Al-4V Alloy Procedia Engineering 97 (2014) 1466–1473
21. S.A. Kochergin, Particularities of Pulse Laser Cutting of Thin Plate Titanium Blanks Procedia Engineering 206 (2017) 1161–1166
22. R. Farasati, Optimization of laser micromachining of Tie6Ale4V International Journal of Lightweight Materials and Manufacture 2 (2019) 305-317
23. H. Abdollahi, Empirical modeling and optimization of process parameters in ultrasonic assisted
laser micromachining of Tie6Ale4V International Journal of Lightweight Materials and Manufacture 2 (2019) 279-287
24. T. Muthuramalingam, Influence of process parameters on dimensional accuracy of machined Titanium (Ti-6Al-4V) alloy in Laser Beam Machining Process Optics and Laser Technology 132 (2020) 106494
25. J.-H. Kim, A study on the heat affected zone and machining characteristics of difficult to-cut materials in laser and induction assisted machining Journal of Manufacturing Processes 57 (2020) 499–508
26. G. Germain, J.L. Lebrun, T. Braham-Bouchnak, D. Bellett, S. Auger, Laser-assised machining of Inconel 718 with carbide and ceramic inserts, Int. J. Mater. Form Suppl. 1 (2008) 523-526.
27. K. Venkatesan, Analysis of Cutting Forces and Temperature in Laser Assisted Machining of Inconel 718 using Taguchi Method Procedia Engineering 97 (2014) 1637–1646
28. Giacomo Leopardi, Analysis of Laser Assisted Milling (LAM) of Inconel 718 with Ceramic Tools Procedia CIRP 33 (2015) 514–519
29. Z. Pan, Heat affected zone in the laser-assisted milling of Inconel 718 Journal of Manufacturing Processes 30 (2017) 141–147
30. Sachin C. Borse, Experimental Study in Micromilling of Inconel 718 by Fiber Laser Machining Procedia Manufacturing 20 (2018) 213–218
31. A.K.M, Experimental evaluation of surface quality characteristics in laser machining of nickelbased super alloy Optik-International Journal for Light and Electron Optics 196 (2019) 163199
32. D. Xu, Investigation of surface integrity in laser-assisted machining of nickel based super alloy Materials and Design 194(2020) 108851
33. B. Yang, Experimental and Numerical Investigation of Laser Assisted Milling of Silicon Nitride Ceramics, Kansas State University, 2009.
34. J.C. Rozzi, Transient, three-dimensional heat transfer model for the laser assisted machining of silicon nitride: I. Comparison of predictions with measured surface temperature histories, Int. J. Heat Mass Transfer 43 (8) (2000) 1409-1424.
35. C.W. Chang, C.P. Kuo, An investigation of laser-assisted machining of Al2O3 ceramics, Int. J. Mach. Tools Manuf. 47 (3-4) (2007) 452-461.
36. M. Venkatesh Kannan, Effect of laser scan speed on surface temperature, cutting forces and tool wear during laser assisted machining of Alumina Procedia Engineering 97 (2014) 1647–1656
37. Hossein Roostaei, Analysis of heat transfer in laser assisted machining of slip cast fused silica ceramics Procedia CIRP 46 (2016) 571–574
38. G. Guerrini, Hybrid laser assisted machining: a new manufacturing technology for ceramic components Procedia CIRP 74 (2018) 761–764
39. Y. Yang, Laser-induced oxidation assisted micro milling of spark plasma sintered TiB2-SiC ceramic Ceramics International 45 (2019) 12780–12788
40. Yezhuan Pu, Study on the three-dimensional topography of the machined surface in laser assisted machining of Si3N4 ceramics under different material removal Modes Ceramics International, 2019.11.017.
41. Z. Ma, Effects of laser-assisted grinding on surface integrity of zirconia ceramic Ceramics International 46 (2020) 921–929
42. Damian Przestacki, Conventional and laser assisted machining of composite A359/20SiCp Procedia CIRP 14 (2014) 229–233
43. A.Mahamani, Investigation on laser drilling of AA6061-tib2/zrb2 in situ composites materials and manufacturing processes 2017, vol. 32, no. 15, 1700–1706
44. M. Putz, High Precision Machining of Hybrid Layer Composites by Abrasive Waterjet Cutting Procedia Manufacturing 21 (2018) 583–590
45. S. Marimuthu, Laser cutting of aluminium-alumina metal matrix composite Optics and Laser Technology 117 (2019) 251–259
46. C. Wei, High speed, high power density laser-assisted machining of Al-SiC metal matrix composite with significant increase in productivity and surface quality Journal of Materials Processing Tech. 285 (2020) 116784


Open Access Article
Volume
Received February 4, 2021
Accepted June 30, 2021
Published June 30, 2023