Process Parameter Optimization of Magnesium Alloy Material Welded by Friction Stir Welding Using UTM and Taghuchi Approach

[{“box”:0,”content”:”[if 992 equals=”Open Access”]

n

Open Access

n

[/if 992]n

n

Year : January 1, 2024 | Volume : 11 | [if 424 equals=”Regular Issue”]Issue[/if 424][if 424 equals=”Special Issue”]Special Issue[/if 424] [if 424 equals=”Conference”]Special Issue[/if 424] : 08 | Page : 381-392

n

n

n

n

n

n

By

n

    n t

    [foreach 286]n

    n

    Amit Hemkant Karwande, Srinivasa Rao Seeram

  1. [/foreach]

    n

n

n[if 2099 not_equal=”Yes”]n

    [foreach 286] [if 1175 not_equal=””]n t

  1. Research Scholar, Professor, Koneru Lakshmaiah Education Foundation (Deemed to be University), Koneru Lakshmaiah Education Foundation (Deemed to be University), Andhra Pradesh, Andhra Pradesh, India, India
  2. n[/if 1175][/foreach]

[/if 2099][if 2099 equals=”Yes”][/if 2099]nn

n

Abstract

nWelding is a fabrication process where materials are fused together which may similar or dissimilar according to requirement. Welding is a systematic approach where dissimilar and similar materials are welded with an application of heat. Friction stir welding (FSW) is a welding method where metals are converting to a molten phase and with a desirable application of pressure leads to metal joining. FSW is a metal joining process used in an industry in a various way of applications. In this paper different properties of alloy material (Alloy of magnesium i.e. AZ91 and A31) are obtained; these specimens are welded by using FSW method of solid joining along with the use of taper tool. Specimens with dimensions of 150 mm by 50 mm in length and width respectively and has a thickness of 5 mm; which welded and different mechanical properties are determined by using Universal Testing Machine (U.T.M.). Before, testing of weld specimen using UTM; welded parts are cut in the form of ASTM (American Society for Testing and Materials) for evacuation of different mechanical properties. L9 orthogonal array and Design of Experiment (DOE) is used as a tool in experimental work to have better results. Also, to correlate between different experimental data; Analysis of Variance (ANNOVA) is used as a statistical tool.

n

n

n

Keywords: Analysis of Variance, Friction Stir Welding, Design of Experiment, Universal Testing Machine, Orthogonal Array

n[if 424 equals=”Regular Issue”][This article belongs to Journal of Polymer and Composites(jopc)]

n

[/if 424][if 424 equals=”Special Issue”][This article belongs to Special Issue under section in Journal of Polymer and Composites(jopc)][/if 424][if 424 equals=”Conference”]This article belongs to Special Issue Conference International Conference on Innovative Concepts in Mechanical Engineering (ICICME – 2023) [/if 424]

n

n

n

How to cite this article: Amit Hemkant Karwande, Srinivasa Rao Seeram Process Parameter Optimization of Magnesium Alloy Material Welded by Friction Stir Welding Using UTM and Taghuchi Approach jopc January 1, 2024; 11:381-392

n

How to cite this URL: Amit Hemkant Karwande, Srinivasa Rao Seeram Process Parameter Optimization of Magnesium Alloy Material Welded by Friction Stir Welding Using UTM and Taghuchi Approach jopc January 1, 2024 {cited January 1, 2024};11:381-392. Available from: https://journals.stmjournals.com/jopc/article=January 1, 2024/view=0

n


n[if 992 equals=”Open Access”] Full Text PDF Download[else] nvar fieldValue = “[user_role]”;nif (fieldValue == ‘indexingbodies’) {n document.write(‘Full Text PDF‘);n }nelse if (fieldValue == ‘administrator’) { document.write(‘Full Text PDF‘); }nelse if (fieldValue == ‘jopc’) { document.write(‘Full Text PDF‘); }n else { document.write(‘ ‘); }n [/if 992] [if 379 not_equal=””]n

Browse Figures

n

n

[foreach 379]n

n[/foreach]n

nn

n

n[/if 379]n

n

References

n[if 1104 equals=””]n

  1. Devanathana C. & Suresh Babub A. (2014). Friction Stir Welding of Metal Matrix Composite using Coated tool, 3rd International Conference on Materials Processing and Characterisation, 6, 1470–
  2. Kurtyka P., Sulima I., Wojcicka A., Ryłko N. & Pietras A. (2012). The influence of friction stir welding process on structure and mechanical properties of the AlSiCu/SiC composites. Journal of Achievements in Materials and Manufacturing Engineering, 55(2), 339–
  3. Caia B., Zheng Z., He D., Li S. & Li. H. (2015). Friction Stir Weld of 2060 Al-Cu-Li Alloy: Microstructure and Mechanical Properties. Journal of Alloys and Compounds, 649, 19–
  4. Hasein A., Akber A. & Khleif A. (2022). Mechanical Properties Evaluation in Friction Stir Welding of Different Pipes. Journal of Nature, Science & Technology, 2, 1–
  5. Dawood I., Mohammed K., Rehmat A. & Uday M. (2015). Effect of small tool pin profiles on microstructures and mechanical properties of 6061 aluminum alloy by friction stir welding. Transactions of Nonferrous Metals Society of China, 25(9), 2856–
  6. Dhondt M., Aubert I., Saintier N. & Olive J. (2015). Mechanical behavior of periodical microstructure induced by friction stir welding on Al–Cu–Li 2050 alloy. Materials Science & Engineering A, 644, 69–
  7. Dorbane A., Mansoor B., Ayoub G., Shunmugasamy V. & Imad A. (2015). Mechanical microstructural and fracture properties of dissimilar welds produced by friction stir welding of AZ31B and Al6061. Materials Science and Engineering: A, 651, 720–
  8. Hasan A., Bennett C. & Shipway P. (2015). A numerical comparison of the flow behaviour in Friction Stir Welding (FSW) using unworn and worn tool geometries. Materials & Design, 87, 1037–
  9. Infante V., Braga D., Duarte F., Moreira P, Freitas M. & Castro P. (2015). Study of the fatigue behaviour of dissimilar aluminium joints produced by friction stir welding. International Journal of Fatigue, 82(2), 310–
  10. Rao V., Reddy G. & Rao K. (2015). Microstructure and pitting corrosion resistance of AA2219 AleCu alloy friction stir welds e Effect of tool profile. Defence Technology, 11, 123-131.
  11. Wei Y., Li J., Xiong J. & Zhang F. (2016). Investigation of interdiffusion and intermetallic compounds in Al–Cu joint produced by continuous drive friction welding. Engineering Science and Technology, an International Journal, 19, 90–
  12. Yoon S., Ueji R. & Fujii H. (2015). Effect of initial microstructure on Ti–6Al–4V joint by friction stir welding. Materials and Design, 88, 1269–
  13. Zhang F., Su X., Chen Z. & Nie Z. (2014). Effect of welding parameters on microstructure and mechanical properties of friction stir welded joints of a super high strength Al-Zn-Mg-Cu aluminum alloy. Materials & Design, 67, 483–
  14. Karwande A. & Rao S. (2018). Welding parameter optimization of alloy material by friction stir welding using Taguchi approach and design of experiments. AIP Conference Proceeding, 1952, 1–
  15. Karwande A. & Rao S. (2019). An experimental analysis and welding parameter optimization in friction stir welding for aluminum and magnesium alloy materials. International Journal of Mechanical and Production Engineering Research and Development 9(3), 729–
  16. He X., Gu F. & Ball A. (2014). A review of numerical analysis of friction stir welding. Progress in Materials Science, 65, 1–66.
  17. Jedrasiak P. & Shercliff H. (2018). Small strain finite element modelling of friction stir spot welding of Al and Mg alloys. Journal of Materials Processing Technology, 263, 207–
  18. Olubunmia B., Karmakar B., Aderemi O., Uduak A., Auta M. & H. Gopinath. (2020). Parametric optimization by Taguchi L9 approach towards biodiesel production from restaurant waste oil using Fe-supported anthill catalyst. Journal of Environmental Chemical Engineering, 8(5), 104288.
  19. Sunil B., Reddy P., Mounika A., Sree, P. Pinneswari P., Ambica I., Babu A. & Amarnadh P. (2015). Joining of AZ31 and AZ91 Mg alloys by friction stir welding. Journal of Magnesium and Alloys, 3(4), 330–
  20. Ghani J., Choudhury I. & Hassan H. (2004). Application of Taguchi method in the optimization of end milling parameters. Journals of Materials Processing Technology, 145, 84–92.
  21. Radj B. & Senthivelan T. (2018). Analysis of mechanical properties on friction stir welded magnesium alloy by applying Taguchi Grey based approach. Materials Today Proceeding, 5, 8025-8032.
  22. Raj A., Kumar J., Rego A. & Rout I. (2021). Optimization of friction stir welding parameters during joining of AA3103 and AA7075 aluminium alloys using Taguchi method. Materials Today Proceeding, 46(17), 7733–7739.
  23. Kang H. & Ahn J. (2021). Model Setting and Interpretation of Results in Research Using Structural Equation Modeling: A Checklist with Guiding Questions for Reporting. Asian Nursing Research, 15(3), 157–162.
  24. Sarolkar A. & Kolhe K. (2017). Effect of process parameters on weld bead geometry and micro-hardness of welding AA 6082 using GTAW process. Journal of Emerging Technologies and Innovative Research, 4(10), 200–207.
  25. Shukla S. & Sahu V. (2015). Weld Quality Prediction of Mild Steel Pipe Joint during Shielded Metal Arc Welding through ANN. International Journal of Engineering Research & Technology, 3(20), 1–4.
  26. Shimpi R., Kumar C. & Katarane R. (2020). Friction Stir Welding Processing, Materials and its Applications. IOP Science Publishing, 810, 1–13.
  27. El-Sayeda M., Shash A., Abd-Raboub M. & El-Sherbiny M. (2021). Welding and processing of metallic materials by using friction stir technique: A review. Journal of Advanced Joining Processes, 3, 10059.
  28. Richmirea S., Hall K. & Haghshenas M. (2018). Design of experiment study on hardness variations in friction stir welding of AM60 Mg alloy. Journal of Magnesium Alloys, 6(3),
    215–228.
  29. Singh K., Singh G. & Singh H. (2018). Review on friction stir welding of magnesium alloys. Journal of Magnesium Alloys, 6(4), 399–416.
  30. Ahmadkhaniha D., Sohi M., Zarei-Hanzaki A., Bayazid S. & M. Saba. (2015). Taguchi optimization of process parameters in friction stir processing of pure Mg. Journal of Magnesium Alloys, 3, 168–172.

nn[/if 1104][if 1104 not_equal=””]n

    [foreach 1102]n t

  1. [if 1106 equals=””], [/if 1106][if 1106 not_equal=””],[/if 1106]
  2. n[/foreach]

n[/if 1104]

nn


nn[if 1114 equals=”Yes”]n

n[/if 1114]

n

n

Conference Open Access Original Research

n

n

n

n

n

Journal of Polymer and Composites

n

[if 344 not_equal=””]ISSN: 2321–2810[/if 344]

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

n

Volume 11
[if 424 equals=”Regular Issue”]Issue[/if 424][if 424 equals=”Special Issue”]Special Issue[/if 424] [if 424 equals=”Conference”]Special Issue[/if 424] 08
Received November 27, 2023
Accepted December 30, 2023
Published January 1, 2024

n

n

n

n

n

nn function myFunction2() {n var x = document.getElementById(“browsefigure”);n if (x.style.display === “block”) {n x.style.display = “none”;n }n else { x.style.display = “Block”; }n }n document.querySelector(“.prevBtn”).addEventListener(“click”, () => {n changeSlides(-1);n });n document.querySelector(“.nextBtn”).addEventListener(“click”, () => {n changeSlides(1);n });n var slideIndex = 1;n showSlides(slideIndex);n function changeSlides(n) {n showSlides((slideIndex += n));n }n function currentSlide(n) {n showSlides((slideIndex = n));n }n function showSlides(n) {n var i;n var slides = document.getElementsByClassName(“Slide”);n var dots = document.getElementsByClassName(“Navdot”);n if (n > slides.length) { slideIndex = 1; }n if (n (item.style.display = “none”));n Array.from(dots).forEach(n item => (item.className = item.className.replace(” selected”, “”))n );n slides[slideIndex – 1].style.display = “block”;n dots[slideIndex – 1].className += ” selected”;n }n”}]