Anurag Ojha
Rakesh Kumar Singh
Anant Prakash Agrawal
- Student Noida Institute of Engineering & Technology Uttar Pradesh India
- Assistant Professor Noida Institute of Engineering & Technology Uttar Pradesh India
- Assistant Professor Noida Institute of Engineering & Technology Uttar Pradesh India
Abstract
In this modern era, lighter and stronger materials are needed. This is especially true for materials needed in aerospace, robotics, light aircraft, defence, and transportation. When comparison to backbone products in order composite goods have a higher durability & stiffness-to-weight proportion .Most of the newer fabricating methods, called friction stir additive manufacturing (FSAM), uses solid-state drives friction stirring technology to produce bilayer structures by sequentially fusing discrete strata. In this study, researchers developed a composite material and found tensile strength up to 213.7 Mpa and the hardness of the composite up to 94.8 BHN. FESEM, EDX mapping has been done for examining the microstructure and found that better mixing of the reinforcement is done. After completion of the processes and study of the mechanical properties as well as the less porosity, and fine grain size. Many machines part required different materials and different strengths in the part, at this place Friction Stir Additive Manufacturing (FSAM) is the best way to develop the composite material. The selection of a process (FSAM) depends on behalf of the homogeneous distribution of the particles in the matrix alloy and the accuracy of the metal matrix composites.
Keywords: Friction Stir Additive Manufacturing, Composite Material, Matrix Material, Reinforcement, Grain Size, Hardness, Tensile Strength.
References
1. Kumar, N.; Singh, R.K.; Srivastava, A.K.; Nag, A.; Petru, J.; Hloch, S. Surface Modification and Parametric Optimization of Tensile Strength of Al6082/SiC/Waste Material Surface Composite Produced by Friction Stir Processing. Coatings 2022, 12, 1909. https://doi.org/10.3390/coatings12121909
2. Kumar, N., Gupta, P. and Singh, R.K., 2022. Fabrication of Al 6082/SiC Composite Using Friction Stir Processing. Journal of The Institution of Engineers (India): Series D, pp.1-6.
3. Kumar, N., Gupta, P. and Singh, R.K., 2022. Fabrication and characterization of hybrid composite of Al6082/SiC/rice husk powder using friction stir processing.
4. Singh, R.K., Srivastava, A.K. and Singh, D.K., 2022. Microstructural and X-ray Diffraction Analysis of Surface Composite AZ31b/MgO/B 4 C Produced by Friction Stir Processing. In Recent Trends in Industrial and Production Engineering: Select Proceedings of ICCEMME 2021 (pp. 35-45). Springer Singapore.
5. Saxena, M., Sharma, A.K., Srivastava, A.K., Singh, N. and Dixit, A.R., 2023. An Investigation for Minimizing the Wear Loss of Microwave Assisted Synthesized g-C3N4/MoS2 Nanocomposite Coated Substrate. Coatings, 13(1), p.118.
6. Srivastava, A.K.; Dixit, A.R.; Maurya, M.; Saxena, A.; Maurya, N.K.; Dwivedi, S.P.; Bajaj, R. 20th century uninterrupted growth in friction stir processing of lightweight composites and alloys. Mater. Chem. Phys. 2021, 266, 124572.
7. Dwivedi, R.; Singh, R.K.; Kumar, S.; Srivastva, A.K. Parametric optimization of process parameters during the friction stir processing of Al7075/SiC/waste eggshell composite. Mater. Today Proc. 2021, 47, 3884–3890.
8. Kumar, S.; Srivastava, A.K.; Singh, R.K. Fabrication of AA7075 hybrid green metal matrix composites by friction stir processing technique. Ann. Chim.-Sci. MatÉRiaux 2020, 44, 295–300
9. Srivastava, A.K.; Maurya, N.K.; Dixit, A.R.; Dwivedi, S.P.; Saxena, A.; Maurya, M. Experimental investigation of A359/Si3N4 composite produced by multi-pass friction stir processing. Mater. Chem. Phys. 2021, 257, 123717.
10. Srivastava, A.K.; Kumar, N.; Dixit, A.R. Friction stir additive manufacturing—An innovative tool to enhance mechanical and microstructural properties. Mater. Sci. Eng. B 2021, 263, 114832.
11. Kumar, S., Srivastava, A.K. and Singh, R.K., 2020, August. Fabrication of AA7075 hybrid green metal matrix composites by friction stir processing. In Annales de Chimie-Science des Matériaux (Vol. 44, No. 4, pp. 295-300).
12. Butola, R., Tyagi, L., Singari, R.M., Murtaza, Q., Kumar, H. and Nayak, D., 2021. Mechanical and wear performance of Al/SiC surface composite prepared through friction stir processing. Materials Research Express, 8(1), p.016520.
13. Srivastava, Ashish Kumar, Nilesh Kumar, and Amit Rai Dixit. “Friction stir additive manufacturing–An innovative tool to enhance mechanical and microstructural properties.” Materials Science and Engineering: B 263 (2021): 114832.
14. Awasthi, Sashikant, Prateek Gupta, Praveen Pachuri, and Mudit Tyagi. “Optimization of magnesium ZK60A/SiC/B4C hybrid composite fabricated by friction stir processing.” Materials Today: Proceedings 62 (2022): 191-197.
15. F. Khodabakhshi, A.P. Gerlich, Potentials and strategies of solid-state additive friction-stir manufacturing technology: a critical review, J. Manuf. Process. 36 (2018) 77–92.
16. Palanivel, S., P. Nelaturu, B. Glass, and R. S. Mishra. “Friction stir additive manufacturing for high structural performance through microstructural control in an Mg based WE43 alloy.” Materials & Design (1980-2015) 65 (2015): 934-952.
17. Jiang, T., Jiao, T., Dai, G., Shen, Z., Guo, Y., Sun, Z. and Li, W., 2023. Microstructure evolution and mechanical properties of 2060 Al-Li alloy via friction stir additive manufacturing. Journal of Alloys and Compounds, 935, p.168019.
18. Tang, W., Yang, X., Tian, C. and Gu, C., 2022. Effect of rotation speed on microstructure and mechanical anisotropy of Al-5083 alloy builds fabricated by friction extrusion additive manufacturing. Materials Science and Engineering: A, 860, p.144237.
19. Jha, K.K., Kesharwani, R. and Imam, M., 2023. Microstructure, texture, and mechanical properties correlation of AA5083/AA6061/SiC composite fabricated by FSAM process. Materials Chemistry and Physics, 296, p.127210.
20. A. Matsumoto, K. Tsutsumi, K. Schumacher, K.K. Unger, Surface functionalization and stabilization of mesoporous silica spheres by silanization and their adsorption characteristics, Langmuir 18 (2002) 4014– 4019
21. S. Rashmi, L. Elias, A. Chitharanjan Hegde, Multilayered Zn-Ni alloy coatings for better corrosion protection of mild steel, Eng. Sci. Technol. (2017)
22. Ma, Z.Y. Friction stir processing technology: A review. Metall. Mater. Trans. A 2008, 39, 642–658
23. Agrawal, P., Haridas, R.S., Yadav, S., Thapliyal, S., Gaddam, S., Verma, R. and Mishra, R.S., 2021. Processing-structure-property correlation in additive friction stir deposited Ti-6Al-4V alloy from recycled metal chips. Additive Manufacturing, 47, p.102259.
24. Vignesh, M., Ranjith Kumar, G., Sathishkumar, M., Manikandan, M., Rajyalakshmi, G., Ramanujam, R. and Arivazhagan, N., 2021. Development of biomedical implants through additive manufacturing: A review. Journal of Materials Engineering and Performance, 30, pp.4735-4744.
25. Rathee, S., Srivastava, M., Pandey, P.M., Mahawar, A. and Shukla, S., 2021. Metal additive manufacturing using friction stir engineering: A review on microstructural evolution, tooling and design strategies. CIRP Journal of Manufacturing Science and Technology, 35, pp.560-588.
| Volume | |
| Received | June 3, 2023 |
| Accepted | June 23, 2023 |
| Published | July 5, 2023 |